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Automotive test engineer

Warwick
Frey Consulting Group
Test engineer
€50,000 a year
Posted: 22 May
Offer description

Overview

We are currently recruiting for an experienced Test Engineer to support engine testing and development activities within a high‑performance engineering environment based in Warwick.

This is a hands‑on role working with multicylinder combustion engines, supporting performance, emissions, durability, and calibration testing across multiple test rigs and development programmes.


Key Responsibilities

* Plan, set up, and run engine tests covering performance, combustion, emissions, and durability
* Operate and maintain engine testbeds, ensuring daily readiness and safe operation
* Configure and monitor test cell systems including fuel, air, cooling, lubrication, and control systems
* Work with tools and software such as AVL PUMA, ETAS INCA, AVL CAMEO, and Indicom
* Install and validate instrumentation (pressure sensors, thermocouples, emissions equipment, flow meters, etc.)
* Conduct combustion analysis including heat release, knock detection, and variation studies
* Process and analyse test data, producing clear technical reports and documentation
* Troubleshoot rig, hardware, and measurement issues in a timely manner
* Ensure all testing is carried out safely in line with high‑risk engine test cell procedures
* Support continuous improvement of test methods, hardware, and measurement systems
* Experience testing combustion engines and strong understanding of IC engine principles (combustion, air handling, fuelling, turbocharging, emissions, thermodynamics)
* Hands‑on experience with engine testbeds, including installation, setup, operation, and troubleshooting
* Experience with test automation and calibration tools such as AVL PUMA, ETAS INCA, AVL CAMEO, and Indicom
* Strong understanding of instrumentation set up and validation (pressure, temperature, fuel flow, emissions systems)
* Ability to analyse combustion data and interpret pressure traces and heat release results
* Experience handling large datasets and producing clear technical reports
* Strong understanding of structured test processes, quality standards, and engineering procedures
* Single‑cylinder research engine (SCRE) experience
* Emissions systems knowledge (FTIR, CLD, FID, PN, PM)
* Experience with calibration, turbocharging, EGR, and boost systems
* Exposure to root cause analysis and problem‑solving tools
* General mechanical or system testing experience


Personal Profile

* Methodical and disciplined approach to testing and data handling
* Strong ownership of testbed readiness and daily operations
* Safety‑focused with strong awareness of procedures and risk management
* Strong communicator and team collaborator
* Analytical mindset with strong problem‑solving ability
* Good organisational skills managing multiple test activities
* Proactive approach to improving test methods and rig performance
* Comfortable working in a fast‑paced, technical test environment

G&P Quality Management is an equal opportunities employer and does not discriminate on the grounds of gender, sexual orientation, marital or civil partner status, pregnancy or maternity, gender reassignment, race, colour, nationality, ethnic or national origin, religion or belief, disability or age.

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