Job Description
About Us:
The Fluorocarbon Group, established in 1962, is a leading supplier of PTFE products and has expanded its portfolio to include a full range of Fluoropolymers and Advanced Engineering Thermoplastics. Our materials, recognised under the distinctive Fluorinoid brand name, are used in applications worldwide. We are recognised for our ability to provide innovative solutions in both materials and applications.
As a CNC Machinist, you have responsibility of setting and operating CNC lathes in the Machine Shop Department as a CNC Miller, you will be responsible for programming, setting, and operating CNC milling machines, including machines equipped with 2-axis rotary tables, within the Engineering Division.
Responsibilities
* Plans machining by studying work orders, engineering drawings, materials, interpreting geometric dimensions and tolerances.
* Programs machines by entering instructions, including zero and reference points; setting tool registers, offsets, compensation, and conditional switches; calculating requirements, including basic math, geometry, and trigonometry; proving part programs
* Sets-up machines by installing and adjusting chucks, collet chucks, tools, attachments, collets, bushings, stops, and bar feeders etc.
* Verifies settings by measuring positions, first-run part, and sample workpieces, adhering to company production, quality standards and procedures.
* Program CNC milling machines using Fanuc Guide i by entering instructions, including zero and reference points; setting tool registers, offsets, cutter compensation, and conditional switches; calculating machining requirements using basic math, geometry, and trigonometry; and proving part programs.
* Set up CNC milling machines, including those equipped with 2-axis rotary tables, by installing and adjusting vices, fixtures, vacuum plates, tooling systems, collets, bushings, stops, and other work holding devices.
* Edit, optimise, and prove existing CNC programs to improve efficiency, reduce cycle times, and maintain consistent part quality.
* Load and secure workpieces using appropriate lifting and clamping methods in accordance with safe working practices.
* Utilise Renishaw probing systems for workpiece setup, tool setting, and in-process inspection in line with company quality procedures.
* Maintains specifications by observing machining operations; taking measurements; detecting malfunctions; troubleshooting processes; adjusting and reprogramming controls; sharpening and replacing worn tools; adhering to quality assurance procedures and processes.
* Maintains safe operations by adhering to health and safety procedures and regulations.
* Maintains equipment by completing preventive maintenance requirements; following manufacturer's instructions; troubleshooting malfunctions; speaking to line manager to call for repairs.
* Maintains continuity of jobs in department by properly documenting and communicating actions, irregularities, and continuing needs on job cards, timesheets and/or SAP systems
* Documents actions by completing production and quality logs and/or timesheets.
* Updates job knowledge by actively participating in on-the-job training opportunities; familiarizing yourself with company policies, processes and procedures and, making use of the Standard Operating Procedures available
* Accomplishment toward organisations goals by accepting ownership for undertaking new and different requests; exploring opportunities to continually improve on existing processes to reduce cost and increase efficiency.
* To carry out any additional work as reasonably requested by your line manager.
Job Skill Set
* Must be able to read, understand and edit ISO programs for turning
* Ability to program ISO controls a distinct advantage
* Knowledge of programming and setting live tooling and sub spindles an advantage
* Able to demonstrate sound technical engineering knowledge such as reading and interpreting engineering drawings and G,D & T features, selecting best tooling and inserts to produce required features etc
* Experienced Problem Solver
* Written and oral communication skills
Interpersonal Skills
* Excellent attention to detail
* Organisational and time management skills
* Coaching and skills share.
Experience
* Time served apprenticeship or minimum 3 years’ experience
* FANUC Milling (+/or) turning experience
* Doosan EZ Guide programming experience
* Edgecam Software experience
* Milling (+/or) Turning experience
* 5 Axis Milling experience
* Driven tool turning experience
* Experience machining composites
* Knowledge of working with PTFE a distinct advantage
* CMM experience would be an advantage
* Continuous improvement
Education and Qualifications
* HNC/HND in Mechanical or Manufacturing Engineering preferred