Controls Engineer (PLC / Automation)
On-Site - Gloucester
Salary - £50,000-£55,000
The Role
Our client, a leading engineering and automation specialist, is seeking a Controls Engineer to join their team. This role involves working across the full project lifecycle, from concept and development through to commissioning and customer support.
Key Responsibilities
Carry out PLC, HMI, and motion control programming and modification
Configure and integrate software and hardware for networked control systems with distributed I/O
Program and integrate vision systems for inspection and measurement (e.g., Cognex or similar)
Provide control system support for prototype machines, new builds, and existing equipment
Ensure machine safety compliance with relevant international standards and best practices
Prepare control system documentation for manufacture, testing, and customer handover
Support customers through commissioning, troubleshooting, and fault finding (including on-site work)
Identify and implement improvements to processes, productivity, and quality
Contribute to product development and continuous improvement initiatives
Build effective working relationships with internal teams, customers, and suppliers
Follow company procedures and maintain high professional and ethical standards
Skills, Knowledge & Experience
HNC / HND (or equivalent) in a software, controls, or automation-related discipline
Proven experience in PLC, HMI, and motion control programming
Experience with Rockwell Automation platforms (e.g., Logix, Safety PLCs, Kinetix, Studio 5000, FactoryTalk View ME)
Experience with Siemens systems and TIA Portal (advantageous)
Exposure to robotic applications (e.g., Yaskawa) preferred
Experience with machine vision systems advantageous
Strong understanding of control system architecture and automation principles
Excellent communication skills, both written and verbal
Self-motivated with a proactive and adaptable approach
Strong problem-solving ability with a solution-focused mindset
Comfortable working in diverse and international environments
Willingness to travel internationally for commissioning and support work
Valid passport and eligibility for international travel
Travel Requirements
Typically 4-5 international trips per year, each lasting approximately 2-3 weeks, depending on project needs