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Production operator 1

Gateshead
TN United Kingdom
Production operator
€40,000 - €60,000 a year
Posted: 30 May
Offer description

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Operator Pay: $21.00 hourly with $1.50 Shift Differential

Shift Schedule: Monday - Friday; 2nd shift (2pm - 10:30pm); Must be flexible to move to 3rd shift 10pm - 6:30am; Overtime as needed.


Job Purpose

Executes assigned production tasks in accordance with procedures, to ensure right levels of HSE, Quality, Service and costs.


Key Responsibilities

* Takes ownership of production assets and ensures they are operated safely and as per established procedures, guidelines and industry good practice
* Performs daily production, preventative maintenance, process data collection and administration tasks as per procedures and control systems.
* Reports safety, quality or other issues related to products or production processes to Team Leader / Shift Supervisor.
* Ensures all (shift team) production targets are met whilst ensuring the appropriate quality standards are maintained.
* Issues CAR, respectively Hazard report when any relevant issue is noticed, regardless of location or responsible department.
* Provides progress updates to the Team Leader / Shift Supervisor.
* Attends and contributes to meetings.
* Contributes to the investigation of HSE or quality issues, e.g., customer complaints, reject batches or other quality-related issues.
* Participates in Continuous Improvement activities & programs for HSE, Quality, ALPS or other as may be assigned from time to time. Contributes to color adjustment activities, where applicable, in line with agreed procedures and control systems.
* Familiar and compliant with all applicable corporate, site, and laboratory policies/procedures regarding personal conduct, HSE, and Product Safety & Regulatory Affairs (PSRA) standards.


Key Activities


Tank wash

* Clean portable tanks, valves, filters, pumps, and other equipment using cleaning chemicals, pressure washers, brushers, scrapers, and other cleaning tools
* Operate the automated tank washer machine
* Clean portable tanks with the pressure washer
* Perform area housekeeping duties as per expectations
* Other duties as needed to complete the production process


Pre-kit

* Maintain storage of raw materials, intermediates, and finished goods while obtaining materials needed for batch makers, adjusters, tinters, and fill-off as needed by production following all safety guidelines and procedures
* Operate forklift as needed to move materials
* Coordinate with the operator to operate and inspect forklift daily and turn in inspection forms
* Batch makers will order materials needed to make batch from material coordinator or warehouse
* Deliver materials to a designated area for the batch maker
* Return remaining material to its original location or dispose/recondition empty containers
* Assist fill-off operator in obtaining proper containers for batches being filled off
* Transport finished goods to shipping, store intermediates appropriately, and manage overages
* Take hazardous waste containers to the accumulation area, label, and date them
* Keep yards and storage areas neat and clean
* Remove all trash and rags from the building at the end of the shift
* Move to other trained production tasks as needed
* Other duties as needed to complete the production process


Material Coordinator

* Maintain storage of raw materials, intermediates, and finished goods while obtaining materials needed for batch makers, adjusters, tinters, and fill-off as needed by production following all safety guidelines and procedures
* Operate forklift as needed to move materials
* Coordinate with the operator to operate and inspect forklift daily and turn in inspection forms
* Order materials needed for batches from the material coordinator or warehouse
* Deliver materials to designated areas for batch making
* Return excess materials or dispose of containers properly
* Assist fill-off operator in obtaining proper containers for batches
* Transport finished goods to shipping, store intermediates, and manage overages
* Manage hazardous waste containers appropriately
* Maintain neat and clean yards and storage areas
* Remove all trash and rags from the building at the end of the shift
* Move to other trained production tasks as needed


Key Activities cont.


Fill Off

* Transfer products into containers, label, and document according to safety procedures
* Fill approved batches into appropriate containers, measure for yield
* Check for leaks, complete batch tickets, label, and send to shipping
* Dispose of filters, clean equipment, and stage cleaning materials properly


Batch Making

* Add raw materials as per batch ticket, weigh/measures for accuracy
* Coordinate with QC for sample testing and make necessary adjustments
* Maintain housekeeping standards
* Move to other tasks as trained


Milling/Grinding Operation

* Operate machine controls, set up and break down mill, inspect for wear
* Demonstrate competency in lock-out/tag-out procedures
* Handle materials and understand color development and fineness checks


Job Requirements

* High School Diploma
* Preferred experience in paint manufacturing or related field
* Basic proficiency in Microsoft Office
* Ability to read, comprehend, and follow safety instructions
* Forklift certification and operation skills
* Ability to lift up to 75 lbs, work in various environments, and stand or walk for long periods
* Effective interpersonal skills, ability to work independently, multi-task, and prioritize
* Safety-conscious with ability to climb stairs and work in hot/cold environments
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