Internal Job Title: Interim Operational Excellence Manager (6-months FTC)
Business: Lucy Electric (EMS)
Location: Thame, Oxfordshire
Job Reference No: 4180
Job Purpose:
We are seeking an experienced Interim Operational Excellence Manager to lead a critical transformation initiative, converting our traditional line manufacturing operations to efficient cellular manufacturing systems. This temporary leadership role requires a proven change agent with deep expertise in continuous improvement methodologies and hands-on experience in manufacturing transformation projects.
Business Overview:
Lucy Electric is an international leader in intelligent secondary power distribution products and solutions, with features such as remote operation and monitoring. Linking energy generation to consumption, the business specialises in high-performance medium and low-voltage switchgear for utility, industrial and commercial applications.
Job Dimensions:
Duration: 6-months (with potential for extension based on project needs)
Travel: Minimal travel required
Reporting: Reports directly to General Manager LEUK
Key Responsibilities:
Manufacturing Transformation
Lead the strategic conversion from line manufacturing to cellular manufacturing layouts
Design and implement optimized manufacturing cells that reduce waste, improve flow, and enhance productivity
Conduct comprehensive value stream mapping to identify improvement opportunities and eliminate non-value-added activities
Establish standardized work procedures and visual management systems within cellular environmentsContinuous Improvement Leadership
Deploy Six Sigma and Lean methodologies to drive systematic process improvements
Facilitate kaizen events and rapid improvement workshops focused on cellular manufacturing optimization
Implement statistical process control and data-driven decision-making frameworks
Develop and mentor internal continuous improvement champions and Green Belt practitionersOperational Excellence Implementation
Establish key performance indicators (KPIs) and metrics to measure cellular manufacturing effectiveness
Create sustainable improvement processes that embed continuous improvement into daily operations
Design and implement total productive maintenance (TPM) programs within cellular structures
Drive 5S implementation and workplace organization initiativesChange Management & Leadership
Lead cross-functional teams through the manufacturing transformation process
Communicate transformation vision and progress to all organizational levels
Manage stakeholder expectations and secure buy-in for operational changes
Develop training programs to upskill workforce for cellular manufacturing operations
Qualifications, Knowledge, and Experience
Minimum:
Experience & Background
Minimum 8-10 years of operational excellence experience in manufacturing environments
Proven track record of successfully leading line-to-cell manufacturing transformations
Demonstrated expertise in implementing Lean manufacturing principles and Six Sigma methodologies
Experience managing interim or project-based operational improvement initiativesTechnical Expertise
Six Sigma Black Belt certification required (Master Black Belt preferred)
Advanced knowledge of Lean tools including value stream mapping, cellular design, pull systems, and flow optimization
Proficiency in statistical analysis software and process improvement tools
Understanding of manufacturing systems, capacity planning, and production schedulingLeadership & Communication
Strong project management skills with ability to manage multiple workstreams simultaneously
Excellent facilitation and training capabilities for diverse audiences
Proven ability to influence and drive change without direct authority
Strong analytical and problem-solving skills with data-driven approach
Desirable:
Master's degree in Engineering, Operations Management, or related field
Experience in similar industry sector or manufacturing environment
Knowledge of ERP systems and manufacturing execution systems (MES)
Previous interim management or consulting experience
Additional certifications in Lean Manufacturing, Change Management, or Project Management
Does this sound interesting? We would love to hear from you. Our application process is quick and easy. Apply today!
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