DVA Engineer - Contract Opportunity
Location: Midlands (Hybrid options)
Contract: 3-6 months, Outside IR35
We are seeking an experienced DVA Engineer to support a automotive OEM. This role is ideal for someone with strong dimensional analysis expertise and deep knowledge of 3DCS modelling.
Key Responsibilities
As a DVA Engineer, you will play a key role in defining, validating, and optimising the complete vehicle dimensional concept. Your responsibilities will include:
Applying Design Variation Analysis (DVA) tools to evaluate multiple concepts and validate optimal vehicle solutions.
Leading Engineering Release (ER) sign-off across all components for new model programmes.
Supporting Perceived Quality teams to define vehicle gap & flush targets.
Working cross‑functionally to develop the complete dimensional control concept across major exterior and interior systems.
Building detailed 3DCS tolerance simulation models to evaluate design capability and reporting insights against functional and aesthetic targets.
Attending design reviews, highlighting lessons learned, and feeding dimensional concerns into the clients fault management system.
Developing a strong understanding of manufacturing processes and tooling philosophies.
Providing input into assembly sequence planning and assembly concept decision-making.
Ensuring FT&A/GD&T complies with BS8888 and ISO1101 and aligns with manufacturing requirements.
Supporting datum strategy creation for jigs, fixtures, and measurement plans.
Managing internal standards and training documentation for 3DCS model creation.
Essential Requirements
3DCS experience
Strong background in Dimensional Variation Analysis
Solid understanding of GD&T and tolerance stack-ups
Ability to interpret and validate complex vehicle dimensional concepts
Strong communication and cross‑functional collaboration skills
Proven experience within automotive new product development
Nice-to-Have Skills
Degree in Mechanical/Automotive Engineering (2:1+ preferred) or equivalent experience
Experience using CATIA V5
Understanding of GD&T in line with BS8888
Exposure to 8D / PPS problem‑solving
Knowledge of assembly processes across composites, polymers, pressings, castings, etc.
Basic understanding of jigs, fixtures, SPC, and process capability
Methodical with strong analytical and problem‑solving skills
Self‑starter with the ability to work independently
Interested?
If youre a DVA specialist with strong 3DCS capability and youre looking to join a leading automotive programme, wed love to hear from you