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Lead brake systems development engineer

Warwick
Vallum Associates
Development engineer
Posted: 17h ago
Offer description

* Brake System Engineering (hydraulic, regenerative, blended braking)
* Vehicle Testing & Validation (track, proving ground, climatic)
* Palliative Development (component tuning for refinement)
* Data Acquisition & Analysis: CAN tools (e.g., Vector CANalyzer), MoTeC, Pi Toolbox, MATLAB (preferred)
* Instrumentation Setup: Sensor calibration, logger configuration
* Software Tools: CATIA V5/V6, TeamCenter, Excel, PowerPoint
* Documentation: DVP&R, test reports, build books
* Bachelor’s or Master’s degree in Mechanical or Automotive Engineering
* Experience with EV braking systems and brake-by-wire technologies
* Familiarity with global brake performance standards (FMVSS, ECE R13H, AMS)



* Lead the refinement and validation of brake systems across prototype and production vehicle programs.
* Plan and execute vehicle-level brake tests including:
* Pedal feel evaluation
* Brake bedding and burnishing
* Stopping distance and fade testing
* NVH (Noise, Vibration, Harshness) assessments
* AMS and regulatory performance tests
* Collaborate with suppliers on palliative development of brake components (pads, shims, discs, calipers).
* Configure and install data acquisition systems (CAN, sensors, loggers) for test instrumentation.
* Process and interpret test data to identify performance trends, root causes, and improvement opportunities.
* Author detailed test reports, DVPs, and technical documentation to support engineering sign-off.
* Coordinate with cross-functional teams (chassis, controls, software, suppliers) to align on development targets.
* Support international test trips, including logistics planning, load list preparation, and on-site execution.

Drive continuous improvement through data-led decision-making and iterative development cycles

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