Position: Quality Engineer
Reports to: Quality Manager
Location: Walkden
Key Responsibilities & Achievements
* Lead investigation and resolution of non-conforming aerospace components using 8D, RCA, and CAPA methodologies.
* Support production through process capability (Cp/Cpk) and SPC analysis, improving yield and reducing defects.
* Drive continuous improvement using Lean, Six Sigma, and Kaizen principles.
* Support NPI, engineering change, and source change activities, ensuring compliance with AS9102 FAI and customer requirements.
* Prepare and maintain PPAP, PFMEA, Control Plans, and Inspection Plans in accordance with AS9100 and APQP standards.
* Conduct internal and supplier audits (AS9100, NADCAP), ensuring regulatory and customer compliance.
* Manage supplier quality performance, SCARs, and customer complaint resolution.
* Develop and deliver quality training to production teams, promoting a culture of precision and accountability.
* Support third-party and customer audits with zero major findings.
* Report on departmental KPIs including defect rates, audit closure, and customer PPM.
Aerospace Specialisms
* In-depth knowledge of AS9100, NADCAP, ISO 9001, and AS13000 standards.
* Experience with special processes: heat treatment, surface finishing, plating, NDT (penetrant, magnetic particle, ultrasonic), and composites.
* Skilled in FAIR preparation (AS9102 Rev. C), GD&T interpretation, and aerospace drawing analysis.
* Proficient in ERP/MRP systems, digital QMS, CMM, and optical inspection tools.
Growth & Development Plans
* Short-Term: Attain Lean Six Sigma Green Belt, implement digital QMS for real-time traceability, and lead SPC/MSA improvements.
* Medium-Term: Advance to Senior Quality Engineer; achieve NADCAP Lead Auditor status; lead supplier Zero Defect initiatives.
* Long-Term: Progress to Quality or Operational Excellence Manager, driving enterprise-level AS9100 and digital quality transformation across aerospace programs.
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