Overview
Finality: Monitor the reliability and productivity of APU with improved performance Safety/ Quality/ Cost/ Time/ Environment.
Responsibilities
1. Ensure the day-to-day control of the process
o Contribute to improving production efficiency, scrap rate and technical productivity of processes
o Provide technical support for the APU by creating and developing technical standards, reference standards for settings and business operating procedures
o Participate in the equipment maintenance plan
o Develop the skills of setter technicians or equipment operators
o Analyze scrap (analysis of red bins) and waste from the process
o Technically solve quality problems in order to eliminate "quality walls"
o Create and update configuration tracking sheets (settings sheets) for processes and their devices
o Ensure production equipment reliability to improve quality and safety of existing equipment
o Recommend innovative technical solutions for manufacturing processes to achieve productivity, quality improvement or safety targets
o Define and develop technical solutions with external service providers
2. Provide training for process participants and ensure the deployment and capitalization of technical skills within the APU
o Train and support Setter technicians or equipment operators on working methodologies, settings sheets, and tools
o Make the necessary decisions to optimize results, in line with initial data, and give reasons for choices
o Monitor indicators
o Coordinate their activities with other support services
3. Control the update of processes
o Improve production efficiency, scrap rate, reliability, cycle and process productivity
o Optimize material consumption, reduce waste and scrap associated with processes and materials
o Lead process optimization, perform tests and trials, draft test reports
o Conduct PDCA cycles for the process in the APU (mass production changes, scrap, cycle time, process, tools, etc.)
o Capitalize on the feedback
o Oversee SMED projects
4. Implement new processes
o Guide and validate tool design
o Develop new equipment related to their field
o Prepare new product/process launch projects
o Participate in the technical aspects of process transfer
o Receive processing means (tools, processes) in the APU with Methods, Maintenance and QHSE departments
o Perform product/process testing in the development phase and keep teams and specialized departments informed
o Guarantee the ramp-up of processes and define the production standard
o Implement 5S after testing or maintenance
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