Job Description
Join DCS Group – Where Innovation Meets Execution
At DCS Group, we’re not just a leading distributor and manufacturer of health, beauty, and household brands – we’re a team driven by innovation, sustainability, and a commitment to excellence. We are now seeking a Process Development Manager to join our Technical Department at our Redditch site.
This is a fantastic opportunity to be part of a growing team, working at the cutting edge of formulation and manufacturing process development.
The Role – What You’ll Be Doing:
Reporting to the NPD & Technical Manager, you’ll lead the technical scale-up of products from lab to production, ensuring efficient, sustainable, and high-quality manufacturing processes.
Key responsibilities include:
* Lead scale-up projects from laboratory development to full factory production
* Translate lab methods into Method of Manufacture (MOM) documents in partnership with chemists
* Conduct factory blending and filling trials, supporting first production runs
* Troubleshoot and optimise scale-up challenges across cross-functional teams
* Recommend and validate new equipment, pilot rigs, and accessories
* Drive process improvement to reduce energy usage, waste, and batch times
* Support environmental and cost-saving initiatives aligned with DCS Group’s sustainability goals
* Participate in stage-gate processes and feasibility assessments for new products
* Deliver internal training on best practices and new processing techniques
What We’re Looking For:
We’re looking for a technically skilled problem-solver who thrives in a collaborative, fast-paced manufacturing environment.
You will have:
* ONC/HNC or Degree in Chemistry, Cosmetic Science, Chemical Engineering, or other STEM field
* Hands-on experience in process scale-up (cosmetics or personal care preferred)
* Understanding of mixing, blending and filling equipment
* Knowledge of GMP, HACCP, and HSE requirements
* Strong communication and cross-functional collaboration skills
Why DCS Group?
* Be part of a UK success story in manufacturing and distribution
* Work in a modern, supportive environment with cutting-edge technology
* Drive real-world impact through sustainability and process innovation
* Access to excellent employee benefits and training opportunities