Background
Prismatic is a technology development company, specialising in the design, manufacture and delivery of innovative, high value aerospace products and systems. Prismatic is a subsidiary of BAE systems, led by a technically and commercially focused team. Our cutting-edge systems (such as the high-altitude PHASA-35) have clear commercial value, are developed at pace and address critical customer needs.
We are seeking a highly skilled Composites Engineer with strong end-to-end knowledge of composite materials and structures. The ideal candidate will have hands-on experience across composite design, structural analysis, manufacturing, testing, and repair. This role involves supporting the full lifecycle of composite structures from initial design through testing, validation, and in-service works.
Tasks and Accountabilities
* Apply knowledge of composite materials and adhesives in design, testing, and repair activities.
* Develop, review, and implement composite repair procedures, including defect characterisation and classification, damage assessment, repair, design, and validation.
* Support composite manufacturing processes, including tooling, layup, curing, and design for manufacture.
* Attend onsite inspections at manufacturers and suppliers to support testing, manufacturing, inspection, and quality activities.
* Provide testing support to the Design and Structures Team, including planning and execution of structural and composite tests (coupon and full-scale).
* Collaborate closely with cross-functional teams to ensure structural integrity and compliance with requirements.
* Support the design and development of composite structures including lightweighting and layup optimisation.
* Utilise 3D CAD tools to support design, test fixtures, and repair concepts with experience using 3D printers for prototyping and test support.
* Work within and support company processes using an ERP system for documentation, traceability, and configuration control.
* Ensure adherence to applicable industry standards, specifications, and certification requirements.
Requirements:
Essential
* Relevant education in composites materials or a minimum 7 years’ experience in a composites-related engineering role.
* Full UK drivers’ licence and a willingness to travel to manufacturers and suppliers when required.
* Strong general IT skills (e.g. MS Office).
* Proven experience in at least two of the following areas: composites: design, testing, analysis, manufacture, or quality.
* Basic proficiency in 3D CAD tools.
* Effective report writing skills.
* Good communication skills, with the ability to work effectively in multidisciplinary teams.
* Demonstrates high ethical standards and professional integrity.
* A willingness to deploy for periods of time to support flight trials. Flight trials are typically conducted overseas and may take place in relatively remote locations. Personal circumstances related to deployment will be considered and discussed during flight trials planning.
Desirable
* Experience in the aerospace or UAS industry.
* Experience working with ERP systems in an engineering or manufacturing environment (desirable).
* Familiarity with PDM systems or engineering data management tools to support controlled design processes and documentation traceability.
* Hands-on composite repair experience.
* Strong CAD capability.
* Experience with FEA and composite analysis toolsets.
* Familiarity with aerospace materials and process specifications or certification environments.
What We Offer
We are proud to offer a competitive package and a range of benefits designed to support your career and wellbeing, including:
* Location: Alton (Hampshire), UK.
* Contract: Permanent, 37.5 hours per week (excluding breaks). Hybrid working (where applicable), giving you the flexibility to balance time between home and our offices (norm is 3 days a week).
* Salary: Competitive – dependent on experience.
* Bonus: Non contractual company performance related bonus.
* Pension: 10% company contribution, plus salary exchange options for AVCs.
* Green Benefits: Access to our Green Car/EV scheme via salary exchange.
* Annual Leave: 25 days plus bank holidays (rising to 28 days after 3 years’ service).
* Employee Schemes: Eligibility for the BAE Systems Share Incentive Scheme, Company Performance Free Share awards, Cycle to Work scheme, and a Halfords Trade Discount Card.
* Community & Culture: Social and employee engagement activities through our Prismatic Pulse group.
* Wellbeing: Access to Occupational Health support, including an Employee Assistance Programme (EAP).
How to Apply
To apply, please send your CV and a covering email/message via LinkedIn. In your application, please confirm:
* That you have the right to work in the UK and can commute to the location of work.
* That you have been a UK resident for at least 5 years and can meet any required background checks (or security clearance requirements where applicable).
* Your salary expectations for the role.
* Your availability or current notice period.
Proud to Support the Armed Forces Community
We know that the discipline, teamwork, problem-solving skills, and resilience gained through military life are a huge asset to our organisation. That is why we encourage applications from veterans, reservists, and the partners and families of those serving. If you have served in any capacity, or supported someone who has, we would love to hear from you.
We Hire Direct – No Agency Submissions or Enquiries, Please.