MERITUS are recruiting for a Composite Manufacturing Engineer to join our client on site in Greater Blackburn to work on exciting new aviation projects.
COMPOSITE MANUFACTURING ENGINEER - £45,000/£60,000 - GREATER BLACKBURN - FAST START
We are looking for an experienced Composites Manufacturing Engineer to play a key role in the development, optimisation, and implementation of manufacturing processes for advanced composite materials and components used in aerospace applications. You will ensure that production is efficient, cost-effective, and fully aligned with the highest quality and safety standards, while driving innovation in composite technologies.
Key Responsibilities
* Develop, implement, and optimise composite manufacturing processes, ensuring compliance with engineering specifications, industry standards, and customer requirements.
* Collaborate with design, engineering, and production teams to refine manufacturing techniques, including layup, curing, machining, and bonding processes.
* Design, validate, and implement tooling, fixtures, and equipment to support efficient and reliable composite production.
* Conduct process trials and validate new methods to confirm performance, quality, and cost objectives.
* Troubleshoot and resolve technical issues related to composite materials, processes, and equipment.
* Lead continuous improvement projects to increase efficiency, minimise waste, and enhance product quality.
* Partner with quality assurance teams to maintain compliance with AS9100, NADCAP, FAA regulations, and customer-specific standards.
* Prepare and maintain detailed process documentation, including work instructions, process specifications, and quality control plans.
* Keep up to date with the latest advancements in composite materials and manufacturing technologies, integrating new innovations into production practices.
* Provide technical support and deliver training to production staff on composite processes and best practices.
Requirements
* Bachelor's degree in Mechanical Engineering, Materials Science, or a related field (or equivalent experience).
* 3+ years' experience in composite materials manufacturing, ideally in the aerospace sector.
* Strong technical knowledge of composite materials, including carbon fibre, fiberglass, and advanced polymers.
* Proficiency in CAD software for tooling and fixture design.
* Hands-on experience with key composite manufacturing processes, such as hand layup, AFP, RTM, and autoclave curing.
* Familiarity with aerospace quality standards, including AS9100, NADCAP, and FAA regulations.
* Proven problem-solving skills and ability to resolve complex manufacturing challenges.
* Strong communication and collaboration skills, with experience working across multidisciplinary teams.
* Ability to manage multiple projects simultaneously in a fast-paced environment.