1. Always ensuring the correct PPE is used including gloves, masks, safety shoes, eye protection etc
2. Setting up and running a variety of decanting stations in SDA and SDA Flam including:
3. IBC and drum changes (removing connectors, safely draining pipes and re-connecting next IBC etc.)
4. Scales to ensure correct weight control
5. Correct pump speeds
6. Labelling containers and pallets as required by the product specification
7. Understanding and implementing production documentation including production works orders, bills of materials, pack codes, single point lessons, labelling requirements
8. Calculating fill weights considering the specific gravity of bulk material
9. Packing cartons, pallet boxes and pallets according to production works order specifications
10. Be able to safely manually handle (pack, stack, palletise etc) containers weighing a minimum of 8kg and up to 20kg
11. Cleaning down carefully and thoroughly all production equipment including scales at the end of production run or shift
12. Maximising productivity from all process equipment by minimising downtime and waste
13. Ensuring that production works orders are completed according to the standard time and production plan
14. Monitoring, controlling, and recording information on paper and electronic systems including calculating run times and quantities per hour, shift etc.
15. Be able to use lifting and handling equipment including drum changers and pallet trucks (hand and powered)
16. Wrap, strap, and band pallets in accordance with specifications manually or using wrapping and banding equipment
17. Contributing to continuous improvement projects
18. Understanding the Kanban system for packaging inventory and re-ordering
19. Be able to perform quality inspections on finished products
20. Knowledge and understanding of the safety requirements in an ATEX (flammable) product environments
21. RF gun scanning of materials
22. Maintain an excellent standard of housekeeping during production and at the end of shift
Knowledge & Qualifications:
23. Must have good basic mathematics i.e. addition, multiplication, division, working out percentages etc
24. Must have good English comprehension to be able to interpret and follow process and safety instructions precisely
25. Competent and confident in using automated filling equipment
26. FLT license is preferred also but not essential
27. The ability to manually lift, place and stack containers weighing a minimum of 8kg for the duration of a shift is a minimum requirement for this role. Some manual handling tasks require up to 20kg’s being lifted
28. Previous experience with SAP preferred, but not essential
Behaviors:
29. Work in accordance with the core values of the company, namely, Safety, Care and Trust
30. Ability to work under pressure to strict deadlines to meet customer expectations
31. Committed to the health, safety and wellbeing of yourself, co-workers and the environment
32. Dependability, takes personal ownership of all aspects of the job role
33. Promotes team spirit and morale with a positive can-do attitude, even in difficult situations
34. Committed to achieving excellence in both quality and efficiency
35. Punctual
36. Willing to learn new systems and new technology
37. Ability to use own initiative
38. Works well with others
39. Works well on single operator stations
Training:
40. Understand a works order document and be able to complete it correctly
41. Understand the importance of following one-point lessons instructions
42. Be able to convert between volume and weight
43. How to dispense liquids using semi-automatic and manual equipment
44. How to work safely with flammable Adhesives
45. The use of safety equipment including local extraction systems and anti-static devices
46. Safe use of nitrogen
47. How to operate a semi-automated labelling machine
48. How to set up ink jet printers with right information
49. How to record decant information on works orders and hourly monitors
50. How to take samples of finished product safely for quality control purposes
51. How to do basic cleaning and checking of equipment
52. How to build – label – palletise boxes for dispatch