Overview
Join to apply for the Design and Build Engineer role at Evolito Ltd
Evolito’s mission is to accelerate the adoption of electric propulsion in aerospace applications in support of a net-zero world. We will help to revolutionise personal mobility and transform our towns and cities with clean, noise-free air transportation. Evolito develops and manufactures class-leading, lightweight, high-power, and high-torque-density electric propulsion systems for a range of aerospace markets, including EVTOL, Unmanned Aerial Vehicles and General Aviation. As well as ultra-high performance, low-weight electric motors and controllers, Evolito specialises in high integrity, bespoke battery systems for the aerospace and defence markets. The team is scaling rapidly and has ambitious growth plans over the next twelve to eighteen months.
As part of our current high-growth phase, we are looking for a Design and Build Engineer to be responsible for the expansion of Evolito’s Test Capabilities through the design, build and commissioning of the next generation of verification rigs for our Electric Propulsion Units.
Responsibilities
* Develop robust test rigs to meet defined requirements for electric propulsion units, motors, controllers, and cooling systems.
* Create components and assemblies using NX CAD software, with data managed through Teamcenter.
* Release engineering drawings in accordance with BS8888 standards for external manufacturing.
* Manage rapid prototyping activities, including setting up and overseeing 3D printing jobs.
* Build and maintain test rig Bills of Materials (BoMs) and top-level timing plans to ensure delivery aligns with schedule and budget.
* Assemble test rigs using a variety of hand and power tools.
* Install and commission instrumentation for measuring temperature, flow, pressure, torque, speed, voltage, current, vibration, and other parameters.
* Configure ancillary rig systems such as drives, fluid conditioning units, power supplies, and data acquisition systems (DAQs).
* Develop operational work instructions and manage maintenance and calibration schedules.
* Scope and recommend manufacturing equipment to improve rig delivery efficiency.
* Lead health and safety compliance activities, including risk assessments, CoSHH, PUWER, contractor RAMS, electrical sign-off, internal training materials, and updates to training matrices.
Qualifications and skills
* Degree level in Mechanical, Mechatronics, Aerospace or Automotive Engineering, or equivalent
* Proven experience designing complex test rigs for rotating machinery performance validation (motors, controllers, batteries, sub-systems)
* Ability to conduct hand calculations to support and justify design decisions
* Strong hands-on skillset to build and commission rigs using a range of tools
* Design for manufacturing capability with material science knowledge
* Knowledge of mechanical fastening methods, flow systems, and power integration
* Experience implementing sensing solutions within test rig design to meet measurement requirements
* Demonstrated initiative and effective time management
* Demonstrated track record of engineering ability in an electrical or mechanical discipline
* Strong collaboration across multi-disciplinary teams
* Experience of working within a Tier 1 environment is preferred
* Instinctive problem-solving skills coupled with a sound analytical approach
* A 'self-starter' attitude with energy and enthusiasm, with the ability to thrive in a small business environment
* Ability to work under pressure while managing conflicting demands against tight deadlines
* Excellent verbal and written communication skills
* A flexible approach to work
* UK driving license and willingness to travel within the UK and abroad if required.
Desirable
* Experience setting up DAQs (LabView, VeriStand) and test rig automation with safety features
* Formal training in the use of tool room equipment (pillar drills, milling machines, lathes)
* Experience working with hazardous voltages, ideally certified to HaV Level 3 Authorized Person
* Experience conducting gauge R&R studies and data analysis (MATLAB) to verify rig performance
* Experience with applying Finite Element Analysis (FEA), such as modal analysis, to inform and optimise the design of structural components
* Understanding of rotating machinery, including rotor dynamics, bearing schemes, thermal management, and torsional analysis
Are you Evolito?
Apply for immediate consideration.
Seniority level: Entry level
Employment type: Full-time
Job function: Engineering and Information Technology
Industries: Aviation and Aerospace Component Manufacturing
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