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EDAG Engineering UK, part of the global EDAG Group, is a leader in engineering services for the automotive industry. We are experts in vehicle development across the complete spectrum of engineering disciplines. From pre-development, series development, individual components, modules and the development of entire vehicles, we combine expert knowledge with the latest trends in lightweight construction and material technologies.
As a BIW Project Resident Engineer, you will act as the key technical liaison between the supplier and the OEM to ensure smooth integration of Body-in-White (BIW) components. You will be responsible for managing engineering changes, troubleshooting manufacturing issues, and ensuring that BIW parts meet quality, cost, and timing requirements throughout the project lifecycle.
Responsibilities:
* Serve as the on-site representative for BIW engineering at the OEM or supplier location.
* Provide technical support and troubleshooting for BIW components and assemblies in development and production.
* Coordinate between design, manufacturing, and quality teams to resolve issues quickly.
* Monitor and ensure compliance with BIW performance requirements (crash, NVH, durability, weight, cost, and manufacturability).
* Track and manage engineering changes (ECNs, ECRs, PCNs) to maintain project timing and cost control.
* Work closely with suppliers, tooling, and process engineers to ensure feasibility and manufacturability of BIW parts.
* Support prototype builds, testing, and validation activities, ensuring timely resolution of issues.
* Participate in DFMEA, PFMEA, and problem-solving activities.
* Lead BIW part fit, finish, and dimensional validation efforts in production.
* Ensure all deliverables meet automotive standards and regulations (Euro NCAP, FMVSS, VDA, ISO).
Requirements
* Bachelor's Degree in Mechanical, Automotive, or Manufacturing Engineering (or equivalent experience).
* 5+ years of experience in BIW engineering within the automotive industry.
* Strong knowledge of BIW manufacturing processes (stamping, welding, adhesive bonding, riveting, etc.).
* Experience working at an OEM or Tier 1 supplier in a resident engineering role.
* Familiarity with CAD software (CATIA V5, Siemens NX) and PLM tools (Teamcenter, Enovia).
* Strong understanding of DFM (Design for Manufacturing) & DFA (Design for Assembly).
* Ability to troubleshoot BIW fit, finish, dimensional, and structural performance issues.
* Strong communication and interpersonal skills to interact with cross-functional teams.
* Ability to travel and work on-site at the OEM/supplier location.
* Experience with Electric Vehicle (EV) BIW structures desired.
* Knowledge of composite and aluminium BIW technologies desired.
* Familiarity with APQP, PPAP, and quality processes desired
* Six Sigma or Lean Manufacturing experience desired
Benefits
* Health cash plan, following successful probation
* Pension plans
* Hybrid working
* 25 days annual leave + 8 bank holidays
* Generous absence cover
Seniority level
* Seniority level
Associate
Employment type
* Employment type
Full-time
Job function
* Job function
Other
* Industries
IT Services and IT Consulting
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