Description
Optimize casting processes to produce high-quality metal components. This involves ensuring the efficiency, cost-effectiveness, and reliability of casting operations while maintaining strict adherence to safety and quality standards. The Casting Engineer collaborates with cross-functional teams to troubleshoot issues, implement improvements, and support the overall manufacturing goals of the organization.
KEY RESPONSIBILITIES:
* Collaboration in design and development for sand & permanent mold casting processes for new and existing products.
* Optimize sand molds and cores to ensure high-quality castings.
* Collaborate with design engineers to review product designs and recommend modifications for manufacturability.
* Implement process improvements to enhance efficiency, reduce costs, and improve product quality.
* Oversee the production process, including mold preparation, pouring, and finishing.
* Troubleshoot and resolve casting defects and production issues.
* Maintain and update process documentation and standard operating procedures.
* Ensure compliance with safety and environmental regulations.
* Provide technical support and training to production staff.
* Review engineering prints for accuracy and putting in change requests when necessary.
* Participate in implementing new methods and systems, including preparing documentation, designing and installing new equipment, conducting training for others, and designing tests to evaluate new methods.
* Identify areas of safety improvement and implement solutions to reduce injuries or accidents.
* Evaluate areas of quality improvement and implement solutions to reduce waste.
* Act, Live, and Behave by TCF Core Values.
* Other duties as assigned.
QUALIFICATIONS:
* Bachelor's degree in Mechanical Engineering, Metallurgical Engineering, or a related field.
* Minimum of 3 years of experience in sand and permanent mold casting or a similar manufacturing environment.
* Strong knowledge of casting processes, materials, and equipment.
* Proficiency in CAD software and casting simulation tools will have an advantage but not mandatory.
* Excellent problem-solving and analytical skills.
* Strong communication and teamwork abilities.
* Attention to detail and a commitment to quality.
* 50% travel (if not located in Iowa).
PHYSICAL DEMANDS/WORKING CONDITIONS:
* Standard office environment
* Ability to occasionally lift up to 20 pounds
* Ability to occasionally climb, balance, stoop, kneel, reach
* Ability to work extended hours sitting at a computer
* Some Travel may be required
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
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For further information, please review the Know Your Rights notice from the Department of Labor.
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