Key Responsibilities
* Assist in the design and modeling of composite components using CAD software (e.g., SolidWorks, CATIA, or AutoCAD) to meet mechanical performance requirements.
* Conduct basic analysis of composite structures, including stress, strain, and failure modes, using finite element analysis (FEA) tools like ANSYS or Abaqus.
* Collaborate with cross–functional teams to select appropriate composite materials (e.g., carbon fiber, fiberglass, or epoxy resins) based on project specifications, cost, and manufacturability.
* Support prototyping and testing processes, including preparing samples, performing mechanical tests (e.g., tensile, compression, and fatigue testing), and analyzing results to iterate designs.
* Prepare technical documentation, such as design reports, drawings, and specifications, ensuring compliance with industry standards (e.g., ASTM, ISO).
* Participate in design reviews, brainstorming sessions, and problem–solving activities to optimize composite designs for weight reduction, durability, and performance.
* Assist in researching new composite technologies and materials to improve product efficiency and sustainability.
* Ensure adherence to safety protocols, quality control measures, and environmental regulations in all design and manufacturing activities.
* Provide support for manufacturing processes, such as layup, curing, and assembly of composite parts.
Required Qualifications and Education
* Bachelor's degree in Mechanical Engineering, Materials Science, Aerospace Engineering, or a related field. A Master's degree is a plus but not required.
* Basic understanding of composite materials, including properties, fabrication methods (e.g., hand layup, autoclave curing, resin infusion), and applications.
Experience
* 0–2 years of relevant experience in mechanical design or composites engineering (internships, co–op programs, or academic projects count toward this).
* Familiarity with CAD software and FEA tools through coursework or personal projects.
* Exposure to composite manufacturing or testing is desirable but not essential.
Essential Skills
* Proficiency in CAD software for 3D modeling and drafting.
* Basic knowledge of FEA and simulation tools for structural analysis.
* Understanding of mechanical principles, including statics, dynamics, and thermodynamics.
* Strong analytical and problem–solving skills with attention to detail.
* Ability to work with mathematical models and perform calculations related to material strength and performance.
* Proficiency in Microsoft Office Suite (e.g., Excel for data analysis, Word for reporting).
* Excellent communication skills, both written and verbal, for collaborating with teams and presenting findings.
Desirable Skills
* Experience with programming languages like Python or MATLAB for automating design tasks or data analysis.
* Knowledge of sustainable materials or lightweight design principles.
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