Responsibilities:
1. Increase plant reliability by monitoring % downtime, % reactive work, lost opportunities, and maintenance costs.
2. Reduce repeat plant failures through regular SAP/PBI data analysis.
3. Review critical asset spares and maintenance regimes.
4. Develop and analyze reliability KPIs.
5. Detailed Roles & Responsibilities:
6. Investigate asset failures using RCA techniques.
7. Manage and review SAP maintenance system for budgeting, trends, and reliability analysis.
8. Provide analytical reports to management.
9. Own KPIs such as % planned maintenance, PM compliance, PM effectiveness, PdM compliance, and % downtime.
10. Improve reliability and uptime through best practice maintenance principles.
11. Create and update Planned Preventative and Predictive Maintenance routines based on FMECA to meet % downtime KPI.
12. Develop and maintain 365 maintenance plans, linking planning, operations, and engineering.
13. Maintain overhaul schedules within SAP for packing and processing equipment.
14. Audit planned maintenance content and adherence, adjusting PM frequency based on reliability data.
15. Train engineering staff on SAP data input to ensure standard practices.
16. Lead capital projects using internal and contractor resources for plant improvements.
17. Facilitate RCA investigations and support continuous improvement culture.
18. Develop and maintain maintenance work instructions, including written and video formats.
19. Support the Engineering Manager in implementing ASR Global Standards at Plaistow Wharf.
20. Assist Area Maintenance Supervisors in planning corrective maintenance.
21. Control engineering stock and repairable spares at Plaistow.
22. Manage contractors, permits, and TBRA's.
23. Develop and manage contractor spend reduction strategies.
24. Deputise for the Engineering Department Manager.
25. Perform other tasks as required.
Qualifications and Skills:
* HNC/NVQ 4 or higher in a relevant engineering discipline.
* Strong interpersonal, communication, and organizational skills.
* Creative problem solver.
* Independent self-starter and team player.
* Proficient in Microsoft Office Suite (PowerPoint, Excel, Word).
* Professional communication skills suitable for all organizational levels.
* Proactive problem anticipation and mitigation skills.
* Good documentation skills.
Company Overview:
ASR Group is the world's largest refiner and marketer of cane sugar, with an annual capacity of over 6 million tons. It owns and operates multiple refineries across North America and Europe, with a diverse brand portfolio including Domino, C&H, Redpath, Tate & Lyle, Lyle's, and Sidul.
Position Scope:
* Reliability Engineer / Data Analyst at Plaistow.
* Developing asset care strategies for packing and processing equipment.
* Managing capital projects up to £500K.
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