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About The Role
Job Summary
Location: Colton, California
The I&C Project Engineer is responsible for the design and execution of packaged control and power solutions from order kickoff through FAT and turnover. Typical scope includes control system design, MCCs, MV/LV VFDs, RVSSs, PLSs, RTUs, and field instrumentation. This role owns technical coordination, submittals, documentation, schedule/budget tracking for the I&C portion, and factory acceptance testing readiness and execution. The I&C Project Engineer is not responsible for installation, however, is responsible for customer engagement, witnessing FAT testing on location, etc.
Travel Requirements & Working Conditions
* Travel: Up to 25–40% based on project needs (regional and occasional out-of-state).
* Typical travel purposes: Customer/site walks, design coordination meetings, pre-FAT reviews, customer witness FAT, inspections, interface meetings with the GC/EC/customer, troubleshooting, and post-shipment technical support meetings (non-installation).
* Duration: Most trips 1–3 days; occasional trips up to 1 week for major FATs or multi-package projects.
* Schedule flexibility: Ability to travel on short notice at times to support critical project milestones (e.g., customer witness FAT windows).
* Physical demands: Ability to work in shop and industrial environments around large equipment; may require standing/walking for extended periods, and climbing ladders/stairs.
* Site conditions: Exposure to industrial hazards (noise, dust, weather, moving equipment) while adhering to required PPE and site safety rules.
Scope of Supply (Typical)
* Control system design (instrumentation and control architecture, integration, and interfaces)
* MCC lineups and associated controls
* Variable Frequency Drives (VFDs) and controls (as applicable)
* Reduced Voltage Soft Starters (RVSS) and controls (as applicable)
* RTUs / PLC panels (as applicable to contract)
* Field instruments (specified instruments and accessories)
* Switchboards (SWBD) as part of package supply (startup/energization excluded)
Associated drawings, submittals, test documentation, owner trainings, and FAT execution
Core Responsibilities
* Control System Design (Primary Technical Ownership)
* Develop the overall control system approach based on project requirements, including:
o Control architecture (RTU/PLC/remote I/O concepts where applicable)
o Communications and integration philosophy (protocols, network topology, addressing strategy)
o Power and control interface requirements between MCC/VFD/RVSS/RTU and instrumentation
* Produce and/or review design deliverables as required by the contract and internal standards: I/O lists, instrument lists, control narratives/cause & effect, Loop diagrams, termination drawings, interconnects, Panel drawings, Network diagrams, and communications mappings.
* Ensure designs are buildable, testable (FAT-ready), and aligned with customer standards and project constraints.
* Coordinate design reviews and address comments to closure prior to shop release.
* Project Execution & Coordination (Delivery Ownership): Own the I&C/controls portion of project execution: deliverables, schedule, budget awareness, and quality.
* Review contract documents and customer standards; translate requirements into a deliverables list and execution plan.
* Coordinate across internal engineering, integration teams, procurement, QA, and project stakeholders.
* Manage submittal flow: compile, review, and submit vendor data; track comments; close out resubmittals.
* Provide clear status updates; maintain action-item logs, decision records, interface registers.
* Manage change control for the I&C scope: document scope clarifications, deviations, and impacts.
* Technical Deliverables & Compliance: Verify compliance with applicable codes/standards and customer requirements, including NEC/NFPA 70 and UL 508A practices where applicable.
* Evaluate vendor compliance for supplied equipment and instrumentation; document exceptions and obtain approvals as required.
* Ensure labeling, documentation quality, and traceability meet project expectations.
* Factory Acceptance Testing (FAT) Leadership (Primary): Plan and lead FAT for supplied packages (MCC, VFD, RVSS, RTU, and integration with instrumentation as applicable)
* Define FAT scope, acceptance criteria, and “ready for test” gates.
* Coordinate test equipment, configurations, simulated signals, and comms checks.
* Ensure safety controls are in place during testing (LOTO boundaries, barricades, PPE requirements).
* Facilitate customer witness testing; manage punch lists and retest requirements.
* Produce complete FAT documentation: results, deviations, corrective actions, and final acceptance records.
* Ensure all redlines are captured and turned into as-built deliverables as required.
* Quality Assurance & Turnover: Maintain readiness gates: design review, shop release, QA inspection, FAT readiness, FAT closeout, shipment/turnover.
* Drive punch list closure and documentation completeness prior to shipment.
* Support turnover package delivery: as-builts, O&M manuals, certificates, settings/parameter records, and training materials (if in scope).
* Interfaces & Exclusions (Clear Boundaries): No installation: The I&C Project Engineer does not supervise or perform field installation.
* No switchboard startup/energization: The I&C Project Engineer does not perform SWBD startup, energization, or utility/meter connections.
* Provide interface documentation needed by others, but do not execute energization work.
Risk Management Expectations (Required)
* Maintain a living Risk Register for assigned projects (schedule, technical, vendor, testing, safety, and interface risks).
* Identify and mitigate risks specific to control system design and packaged equipment: design risks, long-lead component risks, spec conflicts, FAT readiness risks, vendor deviations.
* Quantify impacts (probability/severity) and implement mitigations.
* Escalate early when risks threaten milestones or compliance.
* Enforce strict change control: no scope creep without documented authorization.
Safety Practices (Applicable to Shop/Test Environment)
* Enforce Stop Work Authority and pre-task briefings for FAT activities.
* Ensure testing is performed under controlled conditions: defined LOTO boundaries, test-before-touch, barricades/signage, proper PPE selection, qualification of personnel.
* Verify safe tool use, housekeeping, cable management, and lifting/handling practices for large equipment.
* Coordinate customer witness safety expectations during FAT.
Qualifications
* 2+ years supporting control system design and delivery for I&C, MCC/VFD/RVSS packages, RTUs/PLCs, or industrial electrical/control systems.
* Ability to interpret P&IDs, one-lines, wiring diagrams, and control schematics.
* Familiarity with RTU/PLC interfaces and basic communications troubleshooting.
* Strong documentation discipline and customer-facing communication skills.
Performance Measures
* Control system designs are complete, buildable, and FAT-ready with minimal rework.
* FATs executed safely, on schedule, with complete documentation and minimal retest cycles.
* Submittals and vendor packages meet specifications with clearly documented deviations.
* Risks identified early and mitigated before impacting shipment/turnover.
* Turnover packages delivered complete and accurate with clean as-builts.
What we offer you
* Paid parental leave
* Parental leave
* Health insurance
* 401(k) matching
* Paid time off
* Vision insurance
* Health savings account
* Dental insurance
* Gym membership
* Employee assistance program
* Disability insurance
* 401(k) 6% Match
* Paid holidays
* Wellness program
Sulzer is an equal opportunity employer. We believe in the strength of a diverse workforce and are committed to offering an inclusive work environment.
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