Position Summary
Magellan Aerospace, has an exciting opportunity for NPI Manufacturing Engineer.
Full time, permanent position
39 hours per week
Job location: Llay, Wrexham, LL12 0PB.
Unionised site works in partnership with Unite the Union.
The Manufacturing Engineer NPI is responsible for leading and executing manufacturing and industrialisation activities in alignment with the Airbus Work Transfer (WT) and NPI processes for machined aluminium wing structural aerospace components.
This role ensures robust, capable, and compliant machining processes are established from design release through first article, industrial maturity, and serial production, supporting successful gate progression and on-time transfer to Operations.
The position operates within a multi-functional team (MFT/IPT) environment, working closely with Quality, Engineering, Industrialisation, Supply Chain, and Program teams to meet Airbus manufacturing readiness, maturity, and delivery requirements.
Perks And Benefits
A company culture that promotes work life balance
Access to mental health support
Business performance related bonus
Career development opportunities
Commitment to continued learning and development
Perkbox - includes monthly treats and discounts from selected restaurants, cinemas, shops etc
Long Service Awards
Enhanced Holiday Entitlement based on length of service
Free parking
25% off local gym membership
Essential Responsibilities
Manufacturing Planning & Industrialisation
Lead manufacturing process definition and industrialisation activities aligned to Airbus WT milestones
Develop and maintain manufacturing routings, process flows, and work instructions
Support industrial maturity and Manufacturing Readiness Level (MRL) assessments for machining processes
Ensure processes are production-ready prior to gate progression and serial release
Machining Engineering Aluminium Structural Parts
Develop and validate CNC machining processes for aluminium wing structural components
Define machining strategies, tooling concepts, fixtures, and cutting parameters
Collaborate with CAM programming teams to optimise toolpaths, cycle time, and machining stability
Ensure machining processes meet Airbus technical, dimensional, and capability requirements
First-Off & Process Validation
Support first-off manufacturing builds and process prove-out activities
Support First Article Inspection (FAI) activities in accordance with EN/AS9102 and Airbus requirements
Ensure gate-required validation activities are completed, including:
Dimensional conformity
Process capability
Tooling and fixture validation
Support closure of manufacturing-related open points prior to gate approval
Production Ramp-Up & Industrial Support
Provide hands-on manufacturing engineering support during LRIP and rate ramp-up
Troubleshoot machining, tooling, and process issues on the shop floor
Support transition from NPI to stable serial production
Risk Management & Issue Resolution
Identify and manage manufacturing risks affecting gate progression (capacity, process stability, tooling readiness)
Lead or support root cause analysis and corrective actions for NPI and work transfer issues
Ensure robust containment and corrective actions are implemented prior to serial release
Compliance & Audit Support
Ensure compliance with:
AS9100
Airbus customer requirements
Internal quality procedures
Support Airbus, internal, and regulatory audits related to NPI and work transfer
Maintain accurate and auditable manufacturing documentation supporting gate decisions
Continuous Improvement & Lessons Learned
Capture lessons learned during NPI and work transfer activities
Feed lessons learned back into standard machining and industrialisation processes
Support continuous improvement initiatives focused on cycle time reduction, yield improvement, and industrial risk reduction
Attend daily/weekly sessions to update on progress
Support the NPI process as and when required
Position Requirements
Academic:
Bachelor's degree in Mechanical, Manufacturing, or Aerospace Engineering
Experience
3-7 years of manufacturing engineering experience in aerospace machining
Experience supporting NPI, industrialisation, or work transfer activities
Strong understanding of CNC machining for aluminium structural aerospace components
Direct experience working with Airbus programs or within the Airbus supply chain
Familiarity with Airbus Gated Work Transfer, Manufacturing Gates, or MFT/IPT environments
Experience with machining of aluminium alloys (e.g., 2024, 7050, 7075)
Knowledge of industrial maturity, MRL, and process capability concepts
Lean Manufacturing or Six Sigma Green Belt (preferred)
Key Competencies
Strong stakeholder management in a gated, milestone-driven environment
Ability to assess manufacturing readiness using objective evidence and data
Structured, risk-based problem-solving approach
Strong communication across manufacturing, quality, and supply chain teams
High attention to detail and documentation discipline
Hands-on, shop-floor-focused mind set
About Us
Magellan Aerospace is a global, integrated aerospace company that provides complex assemblies and systems solutions to aircraft and engine manufacturers, defence and space agencies worldwide. The organization officially adopted the name Magellan Aerospace Corporation in 1996; deriving it from the intrepid explorer Ferdinand Magellan. His global exploits at the turn of the 15th century established a number of firsts, so the companys vision has been to carry this same legacy into the future of the aerospace industry.
At Magellan, we have over 80 years of collective knowledge and experience in the aerospace industry, and believe one truth: People create value. Employees are our greatest resource in working towards a successful future, and together we build professional relationships that thrive. We know that personal development is fundamental to the success of every individual, and every individual is fundamental to the success of our business, so we invest in our employees and provide excellent career progression opportunities. When you are part of Magellan, you are part of the team
Confidentiality
Magellan Aerospace respects the privacy and confidentiality of personal information provided by candidates and shall not disclose to any external parties unless legislated.
Thank you for considering this exciting opportunity. This document is intended to provide the reader with information and is not a contractual document. Some of the material therefore may be subject to change.
LNKD1_UKTJ