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Group Description
Cosma provides a comprehensive range of body, chassis, and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities, and diverse process expertise, we continue to bring lightweight and innovative products to market.
Role Summary
Reporting directly to the Shift Supervisor, the CNC Setter Operator will be the first responder to any minor automated issues affecting CNC operation on shift. The role also involves dealing with issues on downstream lines, including SHL cells and straightening presses. As a core team member, you will process castings on site, maintain a safe working environment, and aim to meet high-quality standards to ensure customer satisfaction. Experience with ABB robots, CNCs, straightening presses, and the ability to train operators on these processes are required.
Note that this role is on a permanent night shift from 10 pm to 6 am, starting Monday night.
Benefits include: competitive salary, 33 holiday days (25 plus 8 statutory), on-site parking, company pension (including death in service and critical illness cover), employee discount scheme, and Employee Assistance Programme.
Note: This job description does not limit the duties to those listed. Team Members are expected to follow any additional instructions and perform other duties as assigned by their Line Manager.
Key Responsibilities
* Guarantee a safe working environment.
* Ensure all production processes meet current quality standards.
* Manufacture parts timely to satisfy customer demand.
* Strive to improve production processes.
* Investigate root causes of production downtime and implement corrective actions.
* Operate CNC machines, recover ABB robots from emergency stops, and manage automated line operations.
* Change tools on CNC machines.
* Train operators on ABB robot operation and error recovery.
* Monitor hourly performance, identify issues, liaise with supervision, and report concerns.
* Promote and adhere to HSE policies and environmental requirements.
* Perform other duties as assigned by the Production Manager or Shift Supervisor.
Key Qualifications/Requirements
* Problem-solving experience.
* Knowledge of 5S methodology for environment improvement.
* Experience with straightening presses.
* Understanding of KPIs to monitor performance.
* ABB robot operation and programming skills.
* Experience in the castings sector.
* IOSH qualification.
* CNC training certification.
* CNC setting experience.
* Ability to train team members.
* Basic understanding of OEE and its drivers at the cell level.
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