Perform tool changes and machine setup for the VH1450 machine, including mould installation, alignment, clamping, and ensuring safety procedures.
Adjust machine parameters (pressure, temperature, shot size, etc.) to achieve optimal moulding conditions.
Conduct first-off, trial runs, and quality checks to ensure parts meet specifications (dimensions, appearance, strength).
Monitor production runs, including cycle times, yield, scrap levels; take corrective action when performance falls below standards.
Carry out preventive maintenance and minor repairs on machines, liaising with maintenance teams for major issues.
Maintain accurate records of machine settings, mould performance, material usage, downtime, etc.
Train and assist less experienced operators / setters.
Ensure compliance with health, safety & environmental policies (guarding, PPE, machine safety).
Participate in continuous improvement initiatives (reduce waste, improve cycle time, better quality).
Coordinate shift handovers, ensuring smooth transitions and consistency. Required Skills & Experience
Minimum 5+ years’ experience working with large injection moulding machines (preferably with Negri Bossi VH or similar two-platen/hydraulic machines).
Experience in tool setting, machine operation, troubleshooting of mould faults.
Good understanding of materials used (e.g. PP, ABS, Nylon, etc.), plastic flow, cooling, and injection moulding process quirks.
Competence with reading engineering drawings / mould designs.
Mechanical and electrical awareness (sensors, hydraulic/pneumatic systems).
Strong attention to detail, problem solving, ability to make quick adjustments to maintain production.
Good communication skills; able to work with engineers, maintenance, quality, and production planners. Desirable / Plus
Experience with hot-runner moulds, servo-hydraulic controls, automation (robots, pick & place).
Experience with data logging, analytics, process documentation.
Familiarity with industry-standard quality systems, e.g. ISO9001.
Knowledge of safety regimes, machine guarding, mould and tool handling using cranes / slings. Working Conditions & Requirements
Shift work, including nights / weekends, depending on production demands.
Physically demanding: lifting moulds, moving tools, handling heavy components.
Must follow strict safety procedures around hydraulic / high-pressure machinery and hot surfaces