Essential Functions
The main function of the Manufacturing Setter/Operator position is to correctly set and operate multi station heading machinery, which produce high quality, premium fasteners. A flexible and responsive approach is essential, together with the ability to effectively solve problems and identify areas where improvements can be made to existing processes and methods. This role is on rotating morning and afternoon shift, mornings to, afternoons -
Machine Setup & Operation
1. Set up and operate multi-die cold heading machines and rolling machinery according to work orders.
2. Install tooling, dies, punches, and related components.
3. Adjust machine settings to achieve proper part dimensions and specifications.
4. Forklift driving and operation.
5. Inspect parts using calipers, micrometers, gauges, and other precision instruments.
6. Monitor product quality throughout production runs and make necessary adjustments.
7. Perform first-piece (catch pan) and in-process inspections following company quality standards.
8. SPC (Statistical Process Control) as required.
Quality Control
9. Inspect parts using calipers, micrometers, gauges, and other precision instruments.
10. Monitor product quality throughout production runs and make necessary adjustments.
11. Perform first-piece (catch pan) and in-process inspections following company quality standards.
12. SPC (Statistical Process Control) as required.
Maintenance & Troubleshooting
13. Diagnose and correct machine malfunctions or tooling issues.
14. Perform routine machine maintenance to ensure optimal performance.
15. Replace worn or damaged tooling as needed.
16. Production & Efficiency
17. Read and interpret technical drawings, work instructions, and production schedules.
18. Record production data, part counts, scrap, and machine performance.
19. Maintain efficient workflow and minimize downtime.
Safety & Compliance
20. Follow all safety procedures related to machinery, tooling, and material handling.
21. Keep work area clean, organized, and compliant with 5S
Company Responsibilities
22. Maintain full compliance with all company policies and procedures and conduct all activities in accordance with the Howmet’s Code of Conduct.
23. Demonstrate a knowledge of and commitment to Continuous Improvement principles and techniques.
24. Able to train and impart knowledge onto others once trained.
Experience & Background.
25. Demonstrated ability to solve problems of a technical or mechanical nature.
26. Experience of setting and operating technical machinery.
27. Experience of working to automotive quality standards.
28. Experience of operating a forklift truck.
Competencies & Skills - Person specification
29. Effective verbal and written communication skills
30. Ability to read & effectively interpret technical drawings
31. Mechanical aptitude with logical approach to problem solving
32. Experience of training others
33. Able to work under own initiative
34. Team player with the ability to work with people at various levels within the organisation
35. Flexible approach with capacity to adapt to advancing environment
36. Able to identify improvements
37. Excellent time keeping & attendance
38. IT skills – MS office – able to email, use excel and enter data into ERP system
Benefits
39. Pension scheme with up to 10% employer contribution
40. Life cover 6 X base salary
41. Discretionary Bonus Scheme
42. Private Healthcare Insurance
43. Disability Insurance
44. Holidays starting at 22 days per annum
45. Cash plan for employees and their families
46. Enhanced maternity and paternity pay
47. Online savings platform and employee assistance programme
48. Friendly culture with a strong emphasis on safety and inclusion