Job Introduction
Role Summary (Purpose)
As a key member of the Production team, the Shift Process Operator is responsible for helping deliver the safety, production and financial targets for the Barnstone packing operation.
Reporting to the Shift Co‑ordinator, the role holder is accountable for the safe, efficient and reliable operation of allocated plant areas, ensuring optimum performance and throughput. The role involves operating plant equipment, including packing lines, blending systems and forklift trucks, alongside supporting maintenance and continuous improvement activities.
The role requires flexibility to undertake additional duties such as first‑line maintenance, cleaning and manual handling, ensuring all activities are carried out in line with Tarmac / CRH standards, policies and safe systems of work.
Key Relationships
Internal
1. Shift Teams
2. Production Teams
3. Maintenance Teams
External
4. Contractors
Key Tasks & Responsibilities
Health, Safety & Environment
5. Ensure all work is carried out in line with safe working procedures, risk assessments and STOP processes.
6. Promote and demonstrate strong Health, Safety and Environmental standards.
7. Ensure correct use of PPE at all times.
8. Safely operate mobile and fixed plant within busy and congested areas.
9. Respond to emergencies, including plant isolation (lock‑out), first‑level emergency response and first aid where trained.
10. Report and record accidents, unsafe conditions and environmental incidents and take corrective action.
Operations & Production
11. Operate all packing plant equipment to maximise throughput and meet production targets.
12. Carry out daily production reporting and ensure all documentation is completed accurately.
13. Load and unload HGVs and manage material movements to stock.
14. Conduct basic on‑line testing to verify mix design.
15. Ensure raw materials and additives are available in the correct locations and quantities.
16. Accurately measure and report stock levels.
17. Communicate any plant issues, stoppages or throughput limitations to Maintenance before shift end.
Maintenance & Continuous Improvement
18. Identify and carry out minor maintenance tasks and adjustments.
19. Ensure machinery lubrication is maintained in line with manufacturer specifications.
20. Support Root Cause Analysis (RCA) and contribute to improvement actions.
21. Work collaboratively with the wider team to drive continuous improvement.
22. Review plant and process conditions in line with job plans.
Housekeeping & Compliance
23. Maintain high housekeeping standards across the plant and work areas.
24. Identify and report poor housekeeping practices.
25. Ensure all operational and compliance documentation is completed accurately and on time.
26. Work in full compliance with company procedures, policies and regulatory requirements.
Nature & Area of Impact
The Shift Process Operator plays a key role in ensuring production plans are delivered safely and efficiently, contributing to overall site performance and customer demand.
Key areas of operation include:
27. Safe operation of packing lines (Adams and Benjamin)
28. Cement milling and micro‑cement production
29. Sand dryer operations
30. Powder blending and feed delivery systems
31. Big bag (IBC) filling operations
32. Pallet storage and loading
Qualifications, Experience, Skills & Knowledge
Experience
33. Essential: Experience in a busy manufacturing or production environment
34. Essential: Experience operating fast‑moving plant and fault finding
35. Desirable: Experience with robotic production lines
36. Beneficial: Electrical or mechanical knowledge within heavy industry
Skills & Knowledge
37. Strong Health, Safety and Environmental awareness
38. Good IT skills
39. Strong problem‑solving and troubleshooting ability
40. Mechanical understanding of industrial plant
41. Strong communication skills (verbal and written) with clear reporting ability
42. Excellent timekeeping and reliability
43. Ability to manage and prioritise multiple tasks
44. High attention to detail and accuracy
45. Ability to make decisions and take appropriate action
Personal Attributes & Behaviours
46. Flexible, self‑motivated and positive approach to work
47. Strong commitment to Health, Safety and Environmental standards
48. Effective team player with strong interpersonal skills
49. Willingness to learn and undertake further training
50. Reliable, with excellent timekeeping and flexibility to cover shifts
51. Proactive and results‑driven mindset
Competencies for Success
52. Proactive approach to Health & Safety and safe working practices
53. Ability to operate competently across all areas of the Process Operator role
54. Confidence to challenge unsafe behaviours and promote best practice
55. Strong communication and teamwork skills
56. High standards of housekeeping
57. Ability to prioritise, make decisions and drive actions
Why Tarmac
We don't just offer a job, we offer a career.
Alongside this role, you'll have access to industry-leading rewards, development opportunities, and a culture that puts people first, including:
58. Bonus scheme
59. Enhanced holiday entitlement
60. Contributory pension scheme
61. Access to the Tarmac Reward website with discounts on retailers, holidays, etc.
62. Access to our Employee Assistance helpline for free and confidential advice
63. Access to join our Employee Communities (employee networks) we currently have nine communities inc. (REACH) Religious, Ethnic, Cultural Heritage, LGBTQ+, Parents & carers, Ability, Wellbeing, Female voice and menopause
64. Training and development opportunities
Tarmac is committed to being a Forces‑friendly employer. If you’re coming from a military background, we’ll support your transition and help you build a successful career with us.
We’re proud to be part of CRH, and even prouder to be an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for everyone. If you need any reasonable adjustments during the recruitment process, just let us know, we’re here to support you.
Ready to build your future?
Click ‘Apply’ to get started. Please note: we sometimes close roles early due to high interest, so don’t wait too long!
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Tarmac Trading Limited
Tarmac Trading Limited
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