Job Description
The Process Engineer is the on-shift technical authority responsible for leading all process-related decision making across the high-pressure die casting (HPDC) department. The role ensures casting processes are stable, capable, and optimised to deliver quality, safety, and productivity targets. Working closely with Process Technicians & the Production, Maintenance, Toolroom and Quality departments. The Process Engineer provides advanced technical support, root cause analysis, and methodical process optimisation using recognised die casting methodologies.
Key Responsibilities
Leadership & Decision Making
* Act as the highest level of on-shift technical decision maker for all HPDC processes.
* Provide direction to Process Technicians on process adjustments, die changes, and fault diagnosis.
* Lead start-ups, restarts, die trials, parameter validation, and approval of first-off samples.
* Set up and be involved in all automation processes for Die cast Cells. (6 axis robots, Conveyor systems)
* Ensure that all process changes are controlled, logged, and aligned with engineering standards.
* Make safe, effective decisions under time pressure to maintain production and minimise downtime.
Work closely with the Process Supervisor and Manager on company objectives.
Qualifications
Skills, Experience & Qualifications
Essential
* Strong background in high-pressure die casting (HPDC), ideally in automotive-grade environments.
* Proven experience analysing shot profiles, thermal behaviour, and casting defects.
* Ability to lead technical decision-making and guide teams under pressure.
* Strong understanding of gating, venting, vacuum systems, die cooling, and metal flow dynamics.
* Proven problem-solving ability using structured methods and data-driven decision making.
* Competent with shot monitoring software, SPC analysis, and process documentation.
Desirable
* Degree or HNC/HND in Mechanical, Manufacturing, Metallurgy, or related engineering field.
* Experience with aluminium alloys.
* Familiarity with DOE methods, Six Sigma, and statistical tools.
* Strong understanding of hydraulic systems, accumulators, and servo-controlled shot systems.
* Experience in continuous improvement programs (Kaizen, Lean).
* KUKA and ABB 6 axis robot knowledge / experience.
Additional Information
* Life insurance
* On-site parking
* Sick pay