Forterra - Hams Hall, Canton Lane, Coleshill, Birmingham, United Kingdom Req #372
16 July 2025
We are currently looking for an enthusiastic individual to join our Technical team in the position of Brick Process Engineer.
As a Central Brick Process Engineer, they will liaise with Engineering, Quality as well as Operational plants they support – Aircrete, Brick and Concrete (with accountability for delivering Process and Innovation improvement (Quality, Delivery, Sustainability, Cost improvement).
They will act as the process improvement lead on the resolution of issues associated to process, materials, and technical aspects. They will lead improvement in the areas of cost saving, product development, sustainability, and process realisation through delivery of New Product Development / Innovation projects assigned through the Technical Operations Manager.
Your duties would include but not limited to the following:
Technical Operational Support and Guidance
* Practical exposure of manufacturing technology within Aircrete, Brick or Concrete product manufacture at Forterra sites
o Lead Material Development and Optimisation projects on site (raw material change/optimisation, Process optimisation, other cost saving / sustainability projects)
o Process and or Material Specialist who has an exceptional understanding of lab to pilot to plant process scaling.
o Act as a Subject Matter Expert in problem solving on site/plant as requested.
* An experienced Process Engineer with a proven track record sustaining the gains made through effective change management.
* Involved in the “How” associated to technical issues and resolution of issues as they arise.
* Brief horizontal expansion of learning’s to the rest of the site such that operators and maintenance understand their requirements in layman’s terms.
* Lead Process Engineering integration in new Plant start-ups, support design, commissioning and handover activities pertaining to Technical (Product/Process) aspects.
Process Engineering Development, Plant Optimisation Trials And Site Optimisation
* Complete optimisation trials to reduce overage of materials, maintain process capability of product and compliance requirements.
* Lead the technical aspects and impacts of any New Product Development project associated to the scope of their vocation ensuring trials, document control and finished product integrity is maintained.
* Lead Process Engineering improvement in association to CAPEX generation of Process/Quality/Innovation/Equipment/Systems.
* Implement systems and technology to mitigate reliance on paper-based systems (i.e.Quality Monitor / Analyst), in addition new technologies that provide greater autonomy (AI, Cameras etc.)
* Improvement activity aligned to reducing energy, over processing and over production initiatives with an over-arching deliverable on Innovation.
Process Improvement, Sustainability & Innovation
* Develop and maintain a close relationship with the Quality and Engineering teams ensuing that Compliance and Assurance aspects are introduced, followed and maintained (i.e. Control plan, Finished product specifications).
* Application of CI tools and framework (5 why, FMEA, Cause and Effect Analysis)
* Develop and deliver Process innovation delivery projects through appropriate ICE ranking.
Mentorship and Development
* Extensive mentoring of junior staff in developing their dissertations in Material Technology.
* Support On site technical training delivery to all levels of the business.
* Ensuring staff members continuously improve their own personal development.
* Promote continuous improvement in all areas of the plant through the adoption and implementation of WCM philosophies tools and techniques associated with FI and TPM practices.
About You
* Ability to prioritise and work to tight deadlines
* Effective communication skills, both verbal and written
* Excellent knowledge of Microsoft Excel, Word, Outlook and MS teams
* Material Science or Science Management background or Process Engineer (Batchelor degree or relevant experience)
* +10yrs preferred, (BTEC/HNC, Degree Continuous Improvement (6Sigma Green Belt etc)
What We Can Offer You
* Competitive Salary and Benefits package
* Life Assurance and Company Pension Scheme up to 10% employer contribution
* Generous holiday allowance
* Gym benefit and Cycle 2 Work Scheme
* Access to Employee Assistance Programme for self and family members
* Employee Referral Scheme
* Service Awards
* Sharesave Scheme eligibility
* Holiday Exchange Scheme
* Financial Wellbeing Program
* Personal development and opportunities for progression
* Company Annual Bonus Scheme
We are a leading manufacturer of a diverse and trusted range of concrete and clay building products used extensively within the construction sector, with instantly recognisable brands including Thermalite block, Bison Precast and the iconic London Brick.
Our complete product range comprises of clay bricks, aircrete blocks, aggregate blocks, precast concrete, flooring products, permeable paving and chimney, roofing, and flue systems.
Forterra’s purpose is to build lasting legacies, manufacturing a range of products from the ground up to support customers with their construction projects.
We are proud to be at the forefront of the industries’ safety standards and are committed to achieving zero harm in our workplaces.
Other details
* Pay Type Salary
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