Job Specification: Controls Engineer Special Purpose Machinery (Coventry)
Job Title: Controls Engineer
Location: Cambridge (with occasional UK and international travel for commissioning)
Employment Type: Full-time, Permanent
Department: Automation & Controls Engineering
Overview
Our client, a leading manufacturer of special purpose machinery, is seeking an experienced Controls Engineer to join their automation team. The successful candidate will play a key role in the design, development, programming, and commissioning of bespoke automated machinery used across high-tech manufacturing sectors. This position offers hands-on involvement from concept through to commissioning, with exposure to innovative technologies and complex automation challenges.
Key Responsibilities**Design & Development
Design and develop PLC, HMI, and motion control software for bespoke automation equipment.
Create functional design specifications, control philosophies, and I/O schedules.
Develop machine sequencing, safety logic, diagnostics, and operator interfaces.
Project Engineering
Work closely with mechanical, electrical, and software teams to ensure seamless system integration.
Support the full project lifecycle including concept design, build, test, and commissioning.
Participate in FAT, SAT, and validation processes for custom-built machinery.
Commissioning & Support
Commission machines at the Coventry facility and at customer sites (UK and occasionally overseas).
Diagnose and resolve control system issues, ensuring reliable operation and performance.
Provide technical support during installation, acceptance testing, and after-sales phases.
Documentation & Compliance
Produce and maintain accurate documentation including wiring diagrams, test plans, and software backups.
Ensure systems comply with relevant standards (e.g., IEC 61131, Machinery Directive, CE/UKCA).
Collaborate with the safety team to support risk assessments and safety validation.
Required Skills & Experience
Technical Skills
Proven experience programming industrial PLCs (e.g., Siemens TIA Portal, Rockwell/Allen-Bradley, Mitsubishi, Beckhoff, Omron).
Strong understanding of motion control, servos, robotics, and mechatronic systems.
HMI/SCADA development experience.
Knowledge of industrial communications (EtherCAT, Profinet, Ethernet/IP, etc.).
Ability to read and interpret electrical schematics and mechanical layouts.
Industry Experience
Background in special purpose machinery, automation, robotics, or high-speed manufacturing equipment.
Experience in industries such as automotive, aerospace, packaging, pharmaceuticals, or FMCG would be advantageous.
Professional Skills
Strong problem-solving abilities with a hands-on approach to engineering challenges.
Ability to manage workload across multiple projects.
Strong communication and team-working skills.
Willingness to travel for commissioning as required.
Preferred Qualifications
Degree, HNC, or HND in Electrical Engineering, Automation, Mechatronics, or similar.
Experience with safety PLCs and functional safety implementation (SIL/PL).
Familiarity with CAD/ECAD tools (ePLAN, AutoCAD Electrical).
Knowledge of robotics platforms (Fanuc, ABB, KUKA) is a plus.