Overview
Vehicle Design, Development and Manufacturing is a highly complex process that must conform to stringent specifications and targets without any compromise in quality.
The candidate described is Subhiksha Devi Rajendran, an international student in the UK pursuing a masters in Engineering Projects and Systems Management from Kingston University. The related interview discusses her experience as a Dimensional Variation Analysis (DVA) Engineer at Ford Motor Company (deputed from Satven) and the role of DVA in enabling engineers to assemble parts with zero quality issues.
Responsibilities
* Perform dimensional variation analysis for automotive vehicles using tolerance stack-up methods.
* Identify root causes of fit & finish, attachment, or interference issues to help plant engineers achieve seamless assembly.
* Contribute to ensuring parts conform to target specifications and craftsmanship standards.
* Conduct virtual simulations to explain key contributors to misalignment and support design recommendations.
* Assist in post-production issue resolution to improve quality and customer satisfaction.
* Document analysis results and prepare clear reports on outcomes and recommendations.
Typical Tasks
* Use 2D drawings and design software tools such as AutoCAD and SolidWorks with an understanding of design concepts and GD&T.
* Apply GD&T to define and communicate design intent and tolerances to control variation in manufacturing processes.
* Perform regular team meetings and collaboration with plant counterparts to discuss issues and deliver design recommendations.
Qualifications / Skills
* Basic understanding of 2D drawings and design software (AutoCAD, SolidWorks).
* Knowledge of GD&T (Geometric Dimensioning and Tolerancing).
* Experience with tolerance analysis, verification of fit & finish, attachments, and interference/clearance assessments.
* Strong problem-solving abilities and the ability to communicate findings effectively.
Background (as described)
The candidate previously joined as a Graduate Engineering Trainee at Ford Motor Company, later promoted to a Dimensional Control Engineer, with prior internship experiences at Tamil Nadu Newsprint Private Limited and Acoustics India Private Limited, and a current MSc at Kingston University London.
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