Maintenance and Reliability Excellence Engineer
Direct message the job poster from Syensqo
We are looking for:
Act as GBU Maintenance and Reliability Excellence Engineer for our Wrexham, Oestringen, Heanor, and Fengxian manufacturing sites. Participate in defining and deploying Best Practices related to Maintenance and Reliability Excellence, such as Work Order Management, Store room optimization, proactive reliability, and Bad Actors Improvement.
We count on you for:
This position consolidates maintenance routines, improves Equipment Reliability, tracks Site M&R Metrics, and coordinates action plans to enhance and sustain these processes across responsible sites.
The focus in Maintenance routine includes implementing early failure detection, creating effective notifications, utilizing digital tools like Neptune for quality and productivity, improving planning and scheduling, incorporating precision maintenance, and developing feedback tools for technician-driven improvements.
In Asset Reliability, your responsibilities include developing and updating asset registries and PIDs, performing Critical Evaluations, conducting FMEA at asset levels to determine optimal maintenance strategies, creating and adjusting PMs, identifying critical spares, maintaining Equipment BOMs, and optimizing MRO inventory. You will also identify Bad Actors based on OEE and SAP data and support root cause analysis.
KEY RESPONSIBILITIES AND EXPECTED OUTCOMES:
* Consolidate Routine Maintenance (Work Order Management Process)
* Lead change management at sites for WOM process consolidation
* Provide training and coaching on all steps of WOM, including notification, prioritization, planning, scheduling, and execution, emphasizing precision maintenance and continuous improvement
* Ensure SAP data quality through ongoing coaching
* Monitor and improve maintenance and reliability KPIs
* Perform Wrench Time Analysis and support site improvements
* Assess Maturity of SyMax processes and support gap closure
Implement Proactive Reliability Processes:
* Create/modify Asset Registers
* Conduct Equipment Criticality and FMEA evaluations
* Optimize PMs and critical spares, standardize PMs
* Develop Equipment BOMs, update maintenance frequencies based on indicators
* Implement Predictive Maintenance programs and Autonomous Maintenance initiatives
Improve Reactive Reliability:
* Analyze and enhance OEE, SAP Maintenance costs, and Bad Actors
* Develop action plans for Bad Actors and failure analysis
* Establish governance for failure analysis tracking and effectiveness verification
Manage Contractors for Reliability Initiatives:
* Oversee outsourced work, ensure cost and deadlines compliance
* Identify, quantify, and optimize MRO inventory
* Track asset lifecycle costs
M&R Capex:
* Support site in determining 5-year M&R Capex budgets
KNOW-HOW:
* BS in Mechanical, Electrical, Chemical Engineering or related
* CMRP certification preferred; CRL or similar is a plus
* Experience with SAP ECC/SAP ERP is required
* Experience in Asset Criticality, FMEA, PM creation, Critical Spares evaluation
* Minimum 5 years manufacturing experience
* Compliance with HSE and group policies
* Experience with Predictive Tools and programs
* Strong leadership and communication skills for technical and operational interactions
PROBLEM SOLVING:
* Effective cross-functional leadership and continuous improvement record
* Technical knowledge of industrial equipment and maintenance techniques
ACCOUNTABILITY:
Responsible for Maintenance and Reliability Excellence across multiple sites, with location flexibility in the UK or Germany, and approximately 25% travel required.
You will get:
* Competitive salary and benefits
* Extended maternity/paternity leave options
* Training platforms and well-being sessions
Position based in Germany (Östringen) or UK (Wrexham).
About us: Syensqo is a science-driven company innovating in sustainable solutions across various industries, promoting diversity and equal opportunity.
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