Manufacturing Engineer – Gears
Quest Global – Aeronautical Engineering Services
Job Requirements
Quest Global, a leading engineering services provider for over 25 years, hires innovative thinkers who want to drive continuous improvement and solve complex problems. The ideal candidate will be passionate about manufacturing excellence and eager to contribute to a culture of diversity and inclusion. The role focuses on gear manufacturing for aerospace application, requiring advanced process design, tool development, and cross‑functional collaboration.
Key Responsibilities
* Develop, validate and optimize gear cutting processes (bevel, spiral bevel, hypoid) for aerospace actuation applications.
* Define and implement manufacturing process plans (route cards, operation sheets, tooling instructions).
* Specify and program CNC gear cutting, lapping and grinding machines (e.g., Gleason, Klingelnberg, or similar).
* Lead process capability studies (Cp/Cpk) and ensure compliance with AS9100 and NADCAP requirements.
* Collaborate with design engineers to ensure DFM (Design for Manufacturability) and tolerance feasibility.
* Support FAIRs, PPAPs and process sign‑off for new product introductions.
* Troubleshoot machining issues and drive continuous improvement using Lean and Six Sigma methodologies.
* Manage and maintain cutting tool databases, ensuring optimum tool life, geometry and cost efficiency.
* Conduct root cause analysis (RCA) and implement corrective/preventive actions (CAPA) on non‑conformances.
* Liaise with suppliers and equipment manufacturers for new machine installations, upgrades and process support.
Experience
* Bachelor’s degree (or equivalent) in Manufacturing Engineering, Mechanical Engineering or related discipline.
* 5+ years of proven experience in gear manufacturing, specifically bevel gear cutting and finishing.
* Strong knowledge of CNC gear cutting equipment such as Gleason Phoenix or Klingelnberg lines.
* Hands‑on experience with CNC programming (Siemens, Fanuc, or similar).
* Understanding of gear metrology, AGMA standards and aerospace specifications and tolerances.
* Familiarity with AS9100, NADCAP and FAIR documentation processes.
* Competent in CAD/CAM systems (e.g., Siemens NX, CATIA, or SolidWorks CAM).
* Experience with SPC and capability analysis tools.
* Strong communication skills and ability to work in a cross‑functional team environment.
Preferred Skills
* Experience in heat treatment, surface finishing and coating processes relevant to gears.
* Knowledge of actuation systems and flight‑critical geartrain applications.
* Lean Six Sigma Green Belt or equivalent certification.
* Familiarity with ERP/MRP systems (SAP, Oracle, etc.).
Seniority level: Mid‑Senior
Employment type: Full‑time
Job function: Engineering and Information Technology
Location: Wolverhampton, England, United Kingdom
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