Title: Process Engineer
Location: Gloucester
Salary: £40k-45k
Hours: 37 per week, Monday–Friday
Reports To: Senior Process Engineer
Purpose of Role:
* Optimize and improve manufacturing operations
* Establish effective process controls to maintain high quality
* Reduce waste and improve flow across manufacturing value streams
* Support introduction of new products and processes using standardized methodologies
Key Responsibilities
Process Optimization & Control:
* Implement process engineering tools consistently (Yamazumi, Value Stream Mapping, Spaghetti diagrams, Time study (MOST))
* Conduct PFMEA and Control Plan activities with Quality Engineering
* Maintain up-to-date Standard Operating Instructions (SOPs)
* Develop and maintain production process maps
* Identify process inefficiencies and propose improvements
Support & Troubleshooting:
* Provide technical support to resolve process-related issues
* Improve Overall Equipment Effectiveness (OEE)
* Participate in root cause analysis and corrective actions
New Product & Process Introduction:
* Support all process engineering tasks for new products/processes
* Collaborate cross-functionally for smooth implementation
Lean & Continuous Improvement:
* Support Lean events and improvement initiatives
* Monitor, analyze, and report Process Engineering KPIs
* Develop and implement annual improvement plans
Compliance & Governance:
* Ensure adherence to safety, environmental, and regulatory standards
* Support internal and external audits
* Stay updated on process engineering advancements
Key Skills & Experience
Essential:
* Significant experience in process engineering in a complex manufacturing environment
* Proficiency with process engineering tools: Yamazumi, Time-study (MOST), SOPs, Value Stream Mapping, SPC, Spaghetti diagrams
* Strong problem-solving, analytical, and technical troubleshooting skills
* Knowledge of process safety, risk assessment, and regulatory compliance
* Ability to manage multiple projects in a fast-paced environment
* Ability to read and interpret engineering drawings (including GD&T)
* Effective communication and interpersonal skills
Desirable:
* Experience designing and implementing new processes
* Knowledge of lean manufacturing methodologies (Single Piece Flow, Jidoka, SMED, 5S)
* Experience with project management tools (Microsoft Project Gantt charts, Project Charters)
* Familiarity with APQP processes: PPAP, PSW, PFMEA, Control Plans, SOPs
Attributes
Essential:
* Strong problem-solving ability
* Self-motivated, able to work independently
* Strong communication and mentoring skills
* Attention to detail, methodical, and organized
* Completer/Finisher mindset
* Open to change
Other:
* Driving license and flexibility to travel to suppliers/customers
Summary / Positioning for a Candidate
This role suits a process engineer with:
* A solid foundation in complex manufacturing environments
* Hands-on experience with process mapping, waste reduction, and Lean tools
* Strong analytical and problem-solving capabilities
* Ability to lead process improvements and support cross-functional teams
* Comfort with technical documentation, SOPs, PFMEA, and regulatory compliance