Job Title:Manufacturing Engineer (Metallics)
Location:Darwen
Job Type:Permanent, 37 hours per week, working a 4-day week over a 5-day operational week.
Hourly Rate:Competitive based on experience
Brookhouse Aerospace is a prominent name within the Aerospace Sector, providing Advanced Composite and Metal Components for Civil & Defence Aerospace applications. We are seeking a talented and experienced Metallics Manufacturing Engineer to join our dynamic engineering team.
Job Description: As a Manufacturing Engineer, you will play a key role in the development and optimisation of manufacturing processes for materials used in aerospace applications. You will be responsible for ensuring that our components are produced efficiently, cost-effectively, and to the highest quality standards. This position requires a strong technical background in metallics materials, process engineering, and a deep understanding of aerospace manufacturing requirements.
Key Responsibilities:
* Develop, implement, and optimise manufacturing processes for materials and components, ensuring alignment with engineering specifications and industry standards.
* Collaborate with design, engineering, and production teams to develop and refine metallics manufacturing methods, including layup, curing, machining, and bonding processes.
* Design and implement tooling, fixtures, and equipment required for composite manufacturing, ensuring they meet production and quality requirements.
* Conduct process trials and validate new manufacturing methods to ensure they meet performance, cost, and quality objectives.
* Troubleshoot and resolve manufacturing issues related to materials, processes, and equipment.
* Lead continuous improvement initiatives to enhance manufacturing efficiency, reduce waste, and improve product quality.
* Work closely with quality assurance teams to ensure compliance with AS9100 and other relevant aerospace quality standards.
* Prepare and maintain detailed documentation of manufacturing processes, including work instructions, process specifications, and quality control plans.
* Stay up to date with the latest advancements in composite materials and manufacturing technologies and integrate new innovations into production processes.
* Provide technical support and training to production staff on composite manufacturing processes and best practices.
Requirements:
* Degree or an HNC with Advanced Apprenticeship to NVQ level 3 in a relevant subject
* 3+ years of experience in metallics materials manufacturing, preferably in the aerospace industry.
* Strong understanding of composite materials, including carbon fibre, fiberglass, and advanced polymers.
* Proficiency in CAD software for tooling and fixture design.
* Experience with composite manufacturing processes such as hand layup, automated fibre placement (AFP), resin transfer moulding (RTM), and autoclave curing.
* Knowledge of aerospace quality standards, including AS9100, NADCAP, and FAA regulations.
* Strong problem-solving skills and the ability to troubleshoot complex manufacturing issues.
* Excellent communication and teamwork skills, with the ability to collaborate effectively across departments.
* Ability to manage multiple projects simultaneously and meet deadlines.
Benefits:
* 4-day working week
* Overtime Rates
* Long Service Awards
* 28 days holidays (based on 4-day week)
* On-site Occupational Health
* Employee Referral Scheme
* Life Insurance
* Cash Plan Benefit
* Bike2Work Scheme