Principal Solution Architect - Industry 4.0
A solutions architect for Industry 4.0 develops, designs, and oversees the implementation of scalable, reliable, and secure solutions. These systems leverage emerging technologies like the Industrial Internet of Things (IIoT), AI/ML, and cloud computing to improve efficiency, productivity, and decision‑making for manufacturing operations. This role translates business requirements into technical blueprints, manages technology integration, and provides technical leadership throughout a project’s lifecycle.
Key Responsibilities
* Develop comprehensive architectural designs for Industry 4.0 solutions, including system blueprints, data flows, and integration diagrams.
* Architect solutions that leverage IIoT, digital twins, predictive maintenance, and real‑time analytics to optimize manufacturing and operational processes.
* Ensure all designs comply with enterprise architecture standards and cybersecurity requirements, safeguarding data and system integrity.
Technology Evaluation And Selection
* Continuously research emerging technologies and recommend the most suitable technology stack, hardware, and integration frameworks.
* Align technology choices with client requirements and strategic business objectives, ensuring scalability and future‑readiness.
OT/IT Integration
* Oversee the seamless integration of operational technology (OT) systems such as PLCs and SCADA with information technology (IT) systems like MES, ERP, and cloud platforms.
* Facilitate interoperability between shop‑floor automation and enterprise‑level systems to enable data‑driven decision‑making.
Stakeholder Collaboration
* Work closely with business leaders, engineering teams, and operations staff to gather requirements and translate business needs into technical solutions.
* Ensure that proposed solutions are aligned with the client’s business goals and operational realities.
Technical Leadership
* Provide guidance and mentorship to development teams during solution implementation.
* Conduct technical deep dives to resolve complex issues and ensure solutions meet high standards for performance, security, and scalability.
Project Delivery & Execution
* Lead the technical delivery of Industry 4.0 projects from concept through deployment.
* Collaborate with cross‑functional teams, including OT, IT, data engineering, and business stakeholders, to ensure successful implementation of smart factory and digital transformation initiatives.
* Ensure all solutions comply with relevant regulatory standards (e.g., 21 CFR Part 11, GAMP 5) and industry best practices.
Client Engagement & Advisory
* Act as a trusted advisor to clients, translating business challenges into actionable technical solutions.
* Conduct workshops, technical assessments, and roadmap planning sessions to guide clients through their digital transformation journey.
* Support pre‑sales activities, including responding to RFPs/RFIs and delivering solution demonstrations.
Innovation & Best Practices
* Stay up to date with the latest advancements in IIoT, AI, cloud computing, and other Industry 4.0 technologies.
* Contribute to the development of reusable frameworks, reference architectures, and accelerators to drive innovation and efficiency.
Risk Assessment
* Identify potential risks and impacts associated with solution implementation.
* Develop and implement mitigation strategies to ensure project success and minimize disruptions.
Documentation And Governance
* Create and maintain detailed architectural documents throughout the project lifecycle.
* Contribute to the development and enforcement of IT/OT governance frameworks to ensure consistent and secure operations.
Essential Skills And Qualifications
Education & Experience
* Bachelor’s or Master’s degree in Engineering, Computer Science, Automation, or a related field.
* At least 15+ years of experience in manufacturing operations management, digital manufacturing, or industrial automation.
Technical Expertise
* Deep understanding of industry standards such as ISA‑95, ISA‑88, GMP/GxP, and manufacturing IT systems.
* Strong knowledge of OT technologies, including MES, SCADA, PLC, and HMI.
* Proficiency in cloud platforms (Azure, AWS, etc.).
* Proficiency in low‑code, no‑code Industry 4.0 platforms (Ignition, ThingWorx, Tulip, etc.).
* Familiarity with industrial protocols (OPC UA, MQTT) and edge computing technologies.
* Experience with data architecture, including SQL, NoSQL databases, and real‑time data streaming (e.g., Kafka).
* Understanding of IT/OT network fundamentals, microservices, APIs, and cybersecurity principles.
* Familiarity with latest technologies such as GenAI, Agentic AI, etc. in the context of Industry 4.0.
Manufacturing Domain Knowledge
* Solid understanding of manufacturing operations, including production planning, scheduling, and quality management processes.
Analytical Mindset
* Strong problem‑solving and analytical skills to break down complex business problems and translate them into structured technical solutions.
Soft Skills
* Excellent communication, negotiation, and stakeholder management skills for effective interaction with diverse technical and non‑technical teams.
* Ability to lead cross‑functional teams and present technical concepts to clients and stakeholders.
Certifications (Preferred)
* Certifications such as Azure/AWS Solutions Architect and TOGAF or equivalent enterprise architecture certification are highly desirable.
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