AESC UK Sunderland, England, United Kingdom
Functional Safety Engineer
AESC UK Sunderland, England, United Kingdom
AESC Group is a global leader in the development and manufacturing of high-performance batteries for electric vehicles (EVs) and battery energy storage systems (BESSs), with R&D centers and over 13 manufacturing bases in Japan, China, Europe and the US. AESC invests heavily in next-generation technology to drive innovation and works with its strategic partners to continually push the boundaries of performance, safety and efficiency.
We are going through a period of growth, you need to be able to assist in taking us to the next level of processes and compliant procedures.
About the Role
We’re looking for a highly skilled Functional Safety Engineer to support the development and compliance of electromechanical systems within an upper-tier COMAH-regulated manufacturing facility.
This role requires a strong background in functional safety engineering and systems integration, ensuring that new systems, products, and machinery are designed and developed in line with industry safety standards. You will work on cutting-edge manufacturing technologies, supporting the safe design, validation, and compliance of equipment throughout its lifecycle.
AESC is open to candidates with systems engineering, validation, or integration backgrounds, provided they have strong familiarity with functional safety methods and standards.
Key Responsibilities
* Lead functional safety engineering activities, ensuring adherence to ISO 13849, ISO 26262, and IEC 61508 standards.
* Perform risk assessments, conducting DFMEA, FTA, and FMECA analyses for new and existing systems.
* Review equipment designs, ensuring compliance with UK workplace safety regulations.
* Inspect manufacturing systems, validating their safe function and operational reliability.
* Conduct functional testing of safety features, ensuring regulatory and performance standards are met.
* Confirm compliance with CE and UKCA requirements, along with PUWER legislation.
* Develop and oversee validation processes, ensuring new technologies meet safety expectations before deployment.
* Support systems integration, working closely with cross-functional teams in engineering, safety, and compliance.
* Engage with regulators, ensuring machinery safety aligns with regulatory expectations.
* Provide technical guidance on automation and machine safety, including autonomous systems, and ADAS
Qualifications & Experience
To succeed in this role, you’ll need:
* Degree or master’s in Mechanical Engineering, Electrical Engineering, Systems Engineering, Electronics, or a related field.
* FS TUV certification
* Proven experience in systems engineering, functional safety, validation, or systems integration.
* Strong knowledge of electromechanical systems and whole-machine architecture.
* Exposure to functional safety standards, including ISO 13849, ISO 26262, or IEC 61508, 61511.
* Expertise in analytical and simulation tools such as DFMEA, FTA, FMECA, Matlab, Simulink, reliability modelling.
* Experience in machine design, systems validation, or functional safety implementation within manufacturing or industrial environments.
Preferred (Beneficial) Experience:
* Knowledge of safety-critical control systems (e.g. autonomous systems, ADAS, electric vehicle/hybrid powertrain).
Seniority level
* Seniority level
Not Applicable
Employment type
* Employment type
Full-time
Job function
* Industries
Manufacturing
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