Manufacturing Engineer
Location: Filton
Type: 12-Month contract with potential extension
Hours: 35 per week (Flexi, Friday half-day)
Shift Pattern: 4.5-day week
Rate: £29.81 per hour (PAYE)
About the Role
Morson is currently recruiting a highly organised and technically proficient Manufacturing Engineer on behlaf of GKN Aerospace, specialising in Cutting Tool Lifecycle Management.
This is a key role supporting operational and development programmes, focused on delivering robust, zero-defect manufacturing processes and optimising the performance, cost efficiency, and reliability of cutting tools across machining operations.
You'll work cross-functionally with engineering, operations, suppliers, and technical specialists to drive tooling performance, process optimisation, and continuous improvement.
What You'll Be Doing Manufacturing Engineering & Technical Support
* Champion a safety-first culture and ensure compliance with GKN Aerospace HSE standards.
* Deliver technical solutions to complex manufacturing challenges across machining environments.
* Support machining process development, integration, troubleshooting, and non-conformance resolution.
* Apply structured problem-solving tools (e.g., RCA, CAPA) and lead Lean initiatives to improve quality, efficiency, and tool life.
Cutting Tool Lifecycle Management
* Own the full lifecycle of cutter assemblies from design through to performance optimisation.
* Define and validate cutting parameters for new and existing tooling.
* Create and maintain tool drawings using Catia V5 and simulation models in Vericut.
* Maintain Zoller tool pre-setting programs and ensure accurate tool setup.
* Oversee cutter procurement, tool build, and deployment to meet production plans.
* Monitor tool wear, performance and implement actions to enhance reliability and tool life.
Continuous Improvement & Cost Optimisation
* Analyse tooling data to identify trends, drive improvements, and reduce costs.
* Introduce alternative tooling solutions to enhance machining capability and reduce waste.
* Investigate tooling-related quality issues, including breakages and measurement discrepancies.
* Lead corrective actions for on-machine measurement system issues.
Tooling Inventory & Supplier Management
* Partner with suppliers (e.g., Seco) to maintain stock levels and availability.
* Manage Zoller programme integrity, backups, and tool database optimisation.
* Reduce obsolete or low-usage tools to support Lean manufacturing principles.
What We're Looking For – Essential
* Degree-qualified in a relevant Engineering discipline (Aerospace, Mechanical, Electrical, Chemical).
* Minimum 3 years' experience in Manufacturing Engineering.
* Strong knowledge of machining processes, tooling systems and manufacturing process control.
* Experience applying problem-solving methodologies and driving process improvements.
* Ability to influence, coach, and build strong working relationships across teams and suppliers.
* Confident representing engineering functions with customers or suppliers.
* Working knowledge of ISO9000, AS9100 or D1-9000.
Desirable Skills & Experience
* Proficiency in Catia V5 and Vericut.
* Experience with Zoller tool pre-setting and programming.
* CAD/CAM experience
* Familiarity with AS9145 (APQP) and Lean/Zero-Defect methodologies.
* Recognised problem-solving qualification (e.g., Six Sigma Green Belt).
* NC programming capability.
* Strong analytical mindset with experience in cost and usage analysis.
* Excellent organisational and communication skills.
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