Job Title: Production Manager – Aluminium Windows, Doors & Curtain Walling
Location: Bassendale Road, Bromborough, Wirral, CH62 3RE
Reports to: Operations Director
Department: Operations
Employment Type: Full-time
Job Purpose
The Production Manager will be responsible for overseeing all factory operations involved in the manufacture of aluminium windows, doors, and curtain walling systems. The role ensures production is planned and delivered efficiently, safely, on time, and to the highest quality standards, while driving continuous improvement through Lean and Six Sigma methodologies.
Key Responsibilities
Production Planning & Scheduling
* Plan, schedule, and control production workloads across the factory to meet customer delivery dates.
* Coordinate workflow through cutting, machining, assembly, glazing, and dispatch.
* Balance labour, machinery, and materials to maximise efficiency and output.
* Work closely with sales, design, and procurement teams to manage priorities and changes.
Aluminium Systems & Technical Knowledge
* Manage production using recognised aluminium systems including Comar, Senior, and Technal.
* Ensure staff are trained and competent in system-specific fabrication requirements.
* Interpret fabrication drawings, schedules, and technical specifications accurately.
People Management
* Lead, motivate, and manage production staff and team leaders.
* Allocate labour effectively and manage overtime where required.
* Conduct performance reviews, absence management, and disciplinary procedures when necessary.
* Promote a positive, safe, and productive working environment.
Quality Assurance
* Ensure all products meet company quality standards and relevant industry standards.
* Implement and maintain quality control processes throughout production.
* Investigate and resolve quality issues, defects, and non-conformances.
* Drive a "right first time" culture across the factory.
Continuous Improvement (Lean / Six Sigma)
* Apply Lean Manufacturing and Six Sigma principles to improve processes and reduce waste.
* Identify bottlenecks, inefficiencies, and opportunities for continuous improvement.
* Lead improvement projects focused on productivity, quality, cost reduction, and delivery performance.
* Track and report KPIs related to production performance and improvements.
Health & Safety
* Ensure compliance with all Health & Safety legislation and company policies.
* Carry out risk assessments and ensure safe working practices are followed.
* Promote a strong health and safety culture within the factory.
Skills & Experience
Essential:
* Proven experience as a Production Manager or similar role within a similar manufacturing business.
* Experience scheduling and managing workflow in a factory environment.
* Strong people management and leadership skills.
* Sound understanding of quality control and manufacturing standards.
* Experience with Lean Manufacturing and Six Sigma methodologies.
Desirable:
* Formal Lean or Six Sigma qualification.
* Experience with production planning systems.
* Aluminium window and door product and system knowledge.
Personal Attributes
* Highly organised with strong problem-solving skills.
* Results-driven with a hands-on approach.
* Excellent communication and interpersonal skills at all levels.
* Ability to work under pressure and manage changing priorities.
Job Type: Full-time
Benefits:
* Company events
* Company pension
* On-site parking
Work Location: In person