Prototype & Build Manager (Battery Systems)
Prototype & Build Manager (Battery Systems)
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We are seeking an experienced and dynamic Prototype Build and Assembly Manager to lead our build operations team and oversee the assembly of prototype systems and production builds. This role is critical to ensuring our products are manufactured to the highest standards whilst driving continuous improvement in our build processes and team capabilities.
RESPONSIBILITIES
Team Leadership and Management
* Lead, mentor, and develop a team of Assembly Technicians, fostering a culture of safety, quality, and continuous improvement.
* Plan and allocate resources effectively to meet build schedules and project milestones.
* Conduct performance reviews, provide coaching, and identify training needs within the team.
* Drive team engagement and maintain high morale in a fast-paced, evolving environment.
Build Operations and Process Management
* Oversee the assembly of mechanical and electrical sub-assemblies from prototype through to production specifications.
* Manage full BESS system builds, ensuring consistency, quality, and adherence to engineering specifications.
* Develop, implement, and maintain Standard Operating Procedures (SOPs) and Bill of Process (BOP) documentation.
* Drive lean manufacturing principles and continuous improvement initiatives to optimise build efficiency and quality.
Quality Assurance and Compliance
* Ensure all builds meet stringent quality standards and regulatory requirements, including UN38.3, ADR compliance, and CE/UKCA marking considerations.
* Implement and maintain quality control processes, including inspection protocols and functional testing procedures.
* Lead root cause analysis activities for build-related issues and implement corrective actions.
* Maintain comprehensive build records, traceability documentation, and quality metrics.
Cross-Functional Collaboration
* Work closely with Engineering, R&D, and Design teams to support prototype development and design validation activities.
* Provide manufacturability feedback during the design process, ensuring designs are optimised for efficient assembly.
* Collaborate with Supply Chain and Procurement teams to ensure component availability and quality.
* Interface with Health & Safety teams to maintain the highest safety standards in all build activities.
Project and Resource Management
* Plan and execute build schedules to support engineering milestones and customer delivery requirements.
* Manage build budgets, resource allocation, and capacity planning.
* Identify and implement process improvements to reduce build times and costs whilst maintaining quality.
* Coordinate with facilities management to ensure optimal workspace layout and equipment availability.
SKILLS AND EXPERIENCE
* Degree in Engineering, Manufacturing, or related field, or equivalent experience in a technical manufacturing environment.
* Minimum 5 years' experience in manufacturing operations, with at least 2 years in a leadership or supervisory role.
* Proven experience in mechanical and electrical assembly operations, preferably in automotive, energy storage, or related high-tech industries.
* Strong understanding of quality management systems, lean manufacturing principles, and continuous improvement methodologies.
* Experience with prototype builds and low-volume manufacturing in an R&D or startup environment.
* Excellent leadership and people management skills, with demonstrated ability to build and motivate high-performing teams.
Highly Desirable:
* High Voltage (HV) certification - IMI Level 4 in Electric/Hybrid Vehicle System Repair and Replacement or equivalent.
* Experience with lithium-ion battery systems, battery management systems (BMS), and thermal management technologies.
* Knowledge of regulatory standards including UN38.3, ADR, CE/UKCA marking, and relevant safety regulations.
* Familiarity with MRP/ERP systems, digital work instructions, and manufacturing execution systems.
* Six Sigma, Lean Manufacturing, or similar process improvement certification.
Technical Skills:
* Proficiency in reading and interpreting complex engineering drawings, wiring diagrams, and technical specifications.
* Understanding of manufacturing processes, tooling, and test equipment requirements.
* Experience with project management tools and methodologies.
* Strong analytical and problem-solving capabilities with attention to detail.
Personal Attributes
* Exceptional leadership skills with the ability to inspire and develop team members.
* Adaptable and resilient, thriving in a fast-paced startup environment with evolving requirements.
* Strong communicator capable of interfacing effectively with technical and non-technical stakeholders across all levels.
* Safety-focused mindset with an unwavering commitment to maintaining the highest health and safety standards.
* Results-oriented with a track record of delivering projects on time and to specification.
* Collaborative approach with excellent cross-functional working capabilities.
Seniority level
* Seniority level
Mid-Senior level
Employment type
* Employment type
Full-time
Job function
* Job function
Engineering and Information Technology
* Industries
Renewable Energy Equipment Manufacturing
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