EC&I Engineer – Chemical Manufacturing (COMAH Site)
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Overview
We are looking for a proven EC&I Engineer to join a global leading specialty chemical company operating on a Top Tier COMAH site. This role offers experience working on a highly hazardous site while contributing to operational excellence in electrical, control, and instrumentation.
Responsibilities
* Serve as the site’s Subject Matter Expert (SME) for Electrical, Control, and Instrumentation matters, ensuring safe, reliable, and compliant operation.
* Develop and maintain site EC&I standards (ATEX, DSEAR, SIL, functional safety, etc.) in alignment with industry best practices and legal requirements.
* Lead or support EC&I projects from concept through commissioning, ensuring on‑time, on‑budget delivery.
* Coordinate with internal teams (Operations, Maintenance, HSE) and external contractors to define scopes, manage schedules, and track budgets.
* Oversee design, installation, and commissioning of new EC&I systems, ensuring compliance with COMAH and other regulatory requirements.
* Provide technical guidance to maintenance teams on preventive, predictive, and corrective maintenance.
* Support day‑to‑day troubleshooting and fault‑finding across a range of systems (e.g., PLCs, DCS, safety instrumented systems, field instrumentation).
* Drive reliability improvements through root cause analysis and continuous improvement methodologies.
* Collaborate closely with the HSE team to ensure EC&I operations and projects satisfy COMAH, ATEX, DSEAR, and other relevant regulations.
* Maintain and develop security instrumented systems (SIS) and ensure proper documentation, proof testing, and compliance with IEC 61508/61511.
* Participate in COMAH‑related activities, including audits, hazard studies (HAZOP/LOPA), safety reports, and regulator inspections.
* Establish and maintain EC&I technical documentation and ensure compliance with site change control procedures.
* Implement standards for the management of safety‑critical systems and ensure appropriate performance levels (e.g., SIL determinations) are met.
* Support development of site procedures, work instructions, and best practices in line with company policies and legal obligations.
* Manage EC&I contractors and vendors, including selection, contract negotiation, and oversight of quality control.
* Liaise with external stakeholders (e.g., HSE, Environment Agency) and represent the site’s EC&I interests in audits or inspections.
* Collaborate with internal stakeholders such as Operations, R&D, QA, and other engineering functions to align priorities and deliver effective solutions.
* Support the Engineering Manager in developing and managing budgets related to EC&I projects and maintenance activities.
* Monitor spending against budget, ensuring cost‑effective solutions without compromising safety or performance.
* Proactively plan resource needs and schedule work to minimise downtime and disruption to production.
Qualifications & Experience
* Bachelor’s degree in Electrical, Control & Instrumentation Engineering (or a related discipline)
* Proven experience in EC&I engineering within a high‑hazard chemical or petrochemical environment.
* Track record in executing and commissioning EC&I projects, including cost control and contractor management.
* Familiarity with COMAH regulations and major hazard site requirements.
* Strong knowledge of process control systems (PLC, DCS), instrumentation calibration, loop checking, and functional safety (IEC 61508/61511).
* Understanding of electrical distribution systems (Low/High Voltage), BS7671 wiring regulations, and relevant directives.
* Proficiency in CAD software and maintenance systems (e.g., CMMS/Agility).
* Working knowledge of DSEAR, ATEX, and other UK/EU legislation affecting chemical manufacturing sites.
* Experience with hazard assessments (HAZOP, LOPA) and risk evaluation for electrical and instrumentation systems.
* Competent in safety integrity level (SIL) verification and validation.
* Excellent communication and interpersonal skills; able to engage effectively with stakeholders from shop‑floor technicians to senior leadership.
* Effective problem‑solving and analytical thinking, balancing day‑to‑day reactive tasks with long‑term project objectives.
* Strong organisational skills to manage multiple priorities, deadlines, and complex initiatives.
* Resilient, adaptable, and collaborative under pressure, with a commitment to continuous improvement.
Additional Preferred Qualifications
* Chartered Engineer (CEng) status preferred or working towards it.
Seniority level
Not Applicable
Employment type
Full‑time
Job function
Manufacturing
Industries
Manufacturing
Contact
Apply now or contact Zoe Wilson via LinkedIn.
Equal Opportunities
Millbank Holdings Ltd is an equal opportunities employer committed to creating an inclusive and diverse workforce. We welcome applications from all suitably qualified individuals, regardless of background, and encourage candidates from underrepresented groups to apply.
We are proud to be a member of the Disability Confident Scheme, and we are committed to ensuring an accessible and supportive recruitment process for everyone. If you require any adjustments at any stage, please let us know and we’ll do our best to accommodate.
Millbank operates as both an Employment Agency and an Employment Business.
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