Position Title: Chassis Project Engineer - Suspension Systems
Duration: Contract
Location: Hybrid Working - 2-3 days onsite, in Woking Surrey
Essential Criteria:
* Suspension Project Scope
The scope of work includes the following systems:
* Suspension Actuation System
* Suspension Project Engineering
* Support the Project Engineer in the following areas:
* Suspension Actuation Development
* Define the test procedure at vehicle level to validate the functionalities and meet attributes
* Report to the Programme VLM status of the programme
* Suspension Deliverables
* Deliver engineering solutions for chassis VP vehicles optimized through the learning developed om the mule vehicles focusing on: Component Technical Specification
* Testing specification
* Data analysis
* SAP part structuring/ Component engineering part release
Nice to Have Criteria:
* Lead/Deliver Chassis Systems, to meet design specifications including Wheels & Tyres, Suspension, Steering, Braking
* Packaging, concept studies and detailed design, including sizing calculations and use of CAD / CAE to create viable sections
* Lead and support of design activities carried out in-house and at suppliers if required
* Build support (prototype and production)
* Ensure components and assemblies adhere to applicable industry and business standards
* Supporting problem-solving activities during virtual and physical builds.
* Assess all engineering prototypes to determine any associated issues or risks, mitigating when, and where found.
* Research whether the design is feasible, functional and cost-effective
* Estimate cost limits and budgets for new designs.
* Represent the department in design reviews and during test and development activities if required
* Design components to the lowest feasible weight
* Ensure components and assemblies adhere to applicable internal, industry, business and where applicable legislative standards and requirements.
* Co-ordinate own design work to deliver timely design releases and meeting all design for manufacture input from supplier(s)
Additional Information:
* Develop and specify GD&T data set on CAD models or drawings, taking into account all inputs from parts suppliers, assembly processes and dimensional management studies
* Creating presentation material for Design Reviews
* Producing detailed manufacturing drawings
* Maintain and manage engineering records and designs
* Deliver the system architecture design using Catia V5/V6
* Maintenance and update of the section book
* 3D package modelling
* Support interface with styling
* Design for manufacture and assembly for responsible components
* Ensuring responsible designs meet legal compliance
* Work Package Management
* Design Sizing Analysis
* Sub system load analysis
* Joints and interface design
* Materials selection
* Fixing selection justification with appropriate bolt calculations
* Carbon Fibre Design and Manufacture
* DFMEA delivery
* Creation and Management of Engineering Tech Spec.
* DVP&R
* Front and Rear Crash Structures, Lightweight Structures and Carriers
* Crash System Design - Management and Integration of CAE Inputs
* DFM and DFA delivery
* GD&T / RPS Location and Measurement Plans
* Engineering to Commercial Constraints & Commercial management
* Deliver Engineering Change
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