Manufacturing Engineer
The Manufacturing Engineer will be responsible for developing, improving, and maintaining manufacturing processes to ensure efficient, cost-effective, and high-quality production. The role involves creating and maintaining process documentation, supporting continuous improvement initiatives, and providing technical expertise in manufacturing systems, CNC programming, tooling, and process optimization.
Key Responsibilities:
Process & Documentation Control
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Interpret and understand detailed engineering drawings and specifications.
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Compile and update Manufacturing Instructions, Route Cards, T-Sheets, and Batch Cards.
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Produce Inspection and Test Plans to ensure product quality and compliance.
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Maintain and update Bills of Materials (BOMs) and support Engineering Change Processes.
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Update ERP systems and manufacturing databases to reflect latest processes and configurations.
Manufacturing Process Development
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Analyse manufacturing data to assess process capabilities and identify areas for improvement.
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Optimize and improve process capability to meet or exceed productivity and quality targets.
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Provide plant and process layouts for new and existing products, focusing on cellular manufacturing and lean principles.
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Support the maintenance and development of jigs, fixtures, and tooling for new and existing processes.
Technical Support & CNC Programming
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Develop and provide CNC programs for 3, 4, and 5-axis milling and mill/turn machines.
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Create CAD models and CNC programs using EdgeCam and SolidEdge software.
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Inspect finished components and tooling using 3D probes and measurement systems.
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Modify and interrogate CNC programs to ensure efficiency, reliability, and compliance with production standards.
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Troubleshoot manufacturing and programming issues to minimize downtime and ensure smooth production flow.
Continuous Improvement
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Lead and support continuous improvement activities (Kaizen events) across manufacturing operations.
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Implement operational best practices and contribute to lean manufacturing initiatives.
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Ensure all processes align with company standards for safety, quality, and efficiency.
Skills & Experience Required:
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Proven experience in a Manufacturing or Production Engineering role.
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Strong understanding of CNC machining, tooling, and manufacturing methods.
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Experience with EdgeCam, SolidEdge, or equivalent CAD/CAM software.
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Knowledge of ERP systems and BOM management.
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Familiarity with Lean, Six Sigma, or continuous improvement methodologies.
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Excellent problem-solving and analytical skills.
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Ability to interpret engineering drawings and technical documentation.
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Strong organizational and communication skills.
Qualifications:
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HND/Degree in Mechanical, Manufacturing, or Production Engineering (or equivalent experience).
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Additional qualifications in Lean Manufacturing, Six Sigma, or related disciplines desirable